IP Library Granted Patent US 12,176,719
Granted Patent B2
US 12,176,719 · App. 18/460,433 · Granted Dec 24, 2024

Systems and methods for increasing output current quality, output power, and reliability of grid-interactive inverters

Inventors: Christopher Richard Jones (Pacific Palisades, CA); Alexandre Rudolf Kral (Laguna Niguel, CA)
Assignee: Generac Power Systems, Inc.
H02J3/381H02J3/38H02M1/12H02M1/44H02M7/537H02J3/46H02J2300/24H02J2300/26Y02E10/56
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Quick Facts
Patent No.
US 12,176,719
App. No.
18/460,433
Granted
Dec 24, 2024
Kind
B2
Abstract

Various enhancements to grid-interactive inverters in accordance with embodiments of the invention are disclosed. One embodiment includes input terminals configured to receive a direct current, output terminals configured to provide an alternating output current to the utility grid, a controller, an output current sensor, and a DC-AC inverter stage comprising a plurality of switches controlled by control signals generated by the controller. In addition, the controller is configured to: generate control signals that cause the switches in the DC-AC inverter stage to switch a direct current in a bidirectional manner; measure the alternating output current; perform frequency decomposition of the output current; and generate control signals that cause the switches in the DC-AC inverter stage to switch current in a way that the magnitude of a plurality of unwanted current components is subtracted from the resulting output current.

Claims (38)

1. A grid-interactive microinverter capable of providing reactive power control in response to grid conditions, comprising:

input terminals configured to receive a direct current (DC);

output terminals configured to output an alternating current (AC) to a grid;

a sensor capable of measuring grid voltage;

a DC-AC inverter comprising a plurality of switches controlled by control signals generated by a controller; and

the controller, the controller configured to:

identify a reactive load demand based on a measured grid voltage from the sensor;

generate a set of control signals that cause the plurality of switches in the DC-AC inverter to switch the DC in bidirectional manner across the output terminals to provide an AC output such that the AC output provides reactive current to the grid to balance the reactive load demand.

2. The grid-interactive microinverter of claim 1 , wherein the controller is further configured to receive control information from a gateway, where the gateway is connected to a plurality of grid-interactive microinverters.

3. The grid-interactive microinverter of claim 2 , wherein the controller is further configured to provide status updates to the gateway.

4. The grid-interactive microinverter of claim 2 , wherein the controller and the gateway communicate via power line communication.

5. The grid-interactive microinverter of claim 1 , wherein to generate the set of control signals, the controller is further configured to:

perform a frequency decomposition of the AC;

generate a switching order for the plurality of switches that subtracts a magnitude of unwanted components from the AC such that a resulting waveshape meets a desired power factor.

6. The grid-interactive microinverter of claim 5 , wherein the frequency decomposition is performed using a Fast Fourier Transform.

7. The grid-interactive microinverter of claim 1 , wherein the set of control signals further cause the plurality of switches in the DC-AC inverter to switch the DC in bidirectional manner across the output terminals to reduce harmonic distortion in the AC output.

8. A method for providing reactive power control to a grid comprising:

measuring, using a sensor, grid voltage at output terminals of a grid-interactive microinverter, where the output terminals are configured to output an alternating current (AC) to the grid;

receiving a direct current (DC) at input terminals of the grid-interactive microinverter;

identifying a reactive load demand based on the voltage measurement;

controlling a plurality of switches in a DC-AC inverter of the grid-interactive microinverter using a set of control signal generated by a controller of the grid-interactive microinverter such that the plurality of switches in the DC-AC inverter switch the DC in bidirectional manner across the output terminals to provide an AC output such that the AC output provides reactive current to the grid to balance the reactive load demand.

9. The method for providing reactive power control to the grid of claim 8 , further comprising generating a second set of control signals that cause the plurality of switches in the DC-AC inverter to rectify the AC to the DC in order to draw power from the grid in response to a reactive load supply.

10. The method for providing reactive power control to the grid of claim 8 , further comprising receiving control information from a gateway at the controller, where the gateway is connected to a plurality of grid-interactive microinverters.

11. The method for providing reactive power control to the grid of claim 10 , further comprising status updates to the gateway.

12. The method for providing reactive power control to the grid of claim 10 , wherein the controller and the gateway communicate via power line communication.

13. The method for providing reactive power control to the grid of claim 8 , generating the set of control signals, comprises:

performing a frequency decomposition of the AC;

generating a switching order that subtracts a magnitude of unwanted components from the AC such that a resulting waveshape meets a desired power factor.

14. The method for providing reactive power control to the grid of claim 13 , wherein the frequency decomposition is performed using a Fast Fourier Transform.

15. The method for providing reactive power control to the grid of claim 8 , wherein the set of control signals further cause the plurality of switches in the DC-AC inverter to switch the DC in bidirectional manner across the output terminals to reduce harmonic distortion in the AC.

16. A method for controlling electrical interaction between an electrical grid and a grid-interactive inverter, comprising:

receiving, by a controller, a voltage measurement of a voltage at output terminals of the grid-interactive inverter, where the output terminals are connected to the electrical grid;

identifying, using the controller, a reactive load demand based on the voltage measurement;

generating, using the controller, control signals for a plurality of switches contained within a direct current (DC) to alternating current (AC) inverter of the grid-interactive inverter, where the control signals configure the plurality of switches to switch an incoming DC in bidirectional manner across the output terminals to provide the AC such that the AC provides reactive current to the electrical grid to balance the reactive load demand.

17. The method for controlling electrical interaction between the electrical grid and the grid-interactive inverter of claim 16 , further comprising generating a second set of control signals that cause the plurality of switches in the DC-AC inverter to rectify incoming AC from the electrical grid at the output terminals to DC in order to draw power from the electrical grid in response to a reactive load supply.

18. The method for controlling electrical interaction the electrical grid and the grid-interactive inverter of claim 16 , further comprising receiving control information from a gateway at the controller, where the gateway is connected to a plurality of grid-interactive microinverters.

19. The method for controlling electrical interaction between the electrical grid and the grid-interactive inverter of claim 18 , further comprising status updates to the gateway.

20. The method for controlling electrical interaction between the electrical grid and the grid-interactive inverter of claim 18 , wherein the controller and the gateway communicate via power line communication.

Assignments (3)
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (THIRD SUPPLEMENTAL FILING) Recorded Jul 11, 2024
From: GENERAC POWER SYSTEMS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 068283/0215 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: JONES, CHRISTOPHER RICHARD; KRAL, ALEXANDRE RUDOLF
To: CHILICON POWER, LLC
Reel/Frame 065300/0103 →
MERGER Recorded Oct 20, 2023
From: CHILICON POWER, LLC
To: GENERAC POWER SYSTEMS, INC.
Reel/Frame 065300/0115 →