IP Library Patent Application 18472591
Patent Application
App. No. 18/472,591

METHOD FOR MANUFACTURING ELECTRODE STRUCTURE FOR POSITIVE ELECTRODE, ELECTRODE STRUCTURE MANUFACTURED THEREBY, AND SECONDARY BATTERY COMPRISING SAME

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Patent No.
US None
App. No.
18/472,591
Abstract

Provided is a method for manufacturing an electrode structure. The method for manufacturing an electrode structure may comprise the steps of: preparing a first precursor having a chalcogen element, a second precursor having phosphorus, and a third precursor having a transition metal; preparing a suspension by mixing the first precursor, the second precursor, and the third precursor in a first solvent; adding a reducing agent to the suspension and causing a reaction therebetween to produce an intermediate product; and adding the intermediate product and a surfactant to a second solvent and heat-treating under pressure, to thereby manufacture an electrode structure comprising the chalcogen element, the phosphorus, and the transition metal.

Claims (40)

1 . A method for manufacturing an electrode structure, the method comprising:

providing a first precursor having a chalcogen element, a second precursor having phosphorus, and a third precursor having a transition metal;

preparing a suspension by mixing the first precursor, the second precursor, and the third precursor in a first solvent;

adding a reducing agent to the suspension and causing a reaction therebetween to produce an intermediate product; and

adding the intermediate product and a surfactant to a second solvent and heat-treating under pressure, to manufacture an electrode structure including the chalcogen element, the phosphorus, and the transition metal.

2 . The method of claim 1 , wherein the preparing of the intermediate product comprises adding the reducing agent to the suspension, and then stirring the suspension at normal temperature.

3 . The method of claim 1 , wherein the first precursor comprises at least one of dithiooxamide, thiourea, ammonium sulfide, sodium sulfide, thioacetamide, or sodium thiophosphate;

the second precursor comprises at least one of phosphorus acid, ifosfamide, triphenylphosphine, tetradecylphosphonic acid, or sodium thiophosphate; and

the third precursor comprises at least one of a transition metal chloride, a transition metal sulfide, or a transition metal nitride.

4 . The method of claim 1 , wherein the surfactant comprises at least one of Triton X-165, Triton X-100, H 2 SO 4 , HCl, hexamethylenetetramine, hexadecyltrimethylammonium bromide, ammonium sulfate, polyoxyethylene, dodecanol, tridecane, or stearic acid.

5 . The method of claim 1 , wherein the first solvent and the second solvent comprise at least one of alcohol, DMF, oleic acid, oleylamine, 1-octadecene, trioctylphosphine, ethylenediamine, pyrrolidone, tributylamine, amine-based solvent, or deionized water.

6 . The method of claim 1 , wherein the transition metal comprises at least one of Cu, Mn, Fe, Co, Ni, Zn, Mg, or Ca.

7 . The method of claim 1 , wherein the electrode structure is in a form of a plurality of fibrillated fibers including a plurality of stems and a plurality of branches branched off from the plurality of stems.

8 . The method of claim 7 , wherein the intermediate product in a form of the plurality of stems is formed in a process of adding the reducing agent to the suspension and causing a reaction therebetween,

and the plurality of branches are formed in a process of adding the intermediate product and the surfactant to the second solvent and heat-treating under pressure.

9 . The method of claim 1 , wherein a bifunctional activity, which is a difference value between overpotentials of ORR and OER of the electrode structure, is controlled by at least one of a type of the first precursor, a type of the second precursor, a type of the transition metal of the third precursor, a type of the surfactant, a type of the first solvent, or a type of the second solvent.

10 . A method for manufacturing an electrode structure, the method comprising:

providing a first precursor having sulfur, a second precursor having phosphorus, and a third precursor having a transition metal in a first solvent including alcohol, adding a reducing agent, stirring, and causing a reaction therebetween at normal temperature to prepare an intermediate product; and

adding the intermediate product and a surfactant to a second solvent including alcohol and heat-treating under pressure to manufacture an electrode structure for a positive electrode of a secondary battery including a compound of the transition metal, sulfur, and phosphorus.

11 . The method of claim 10 , wherein the electrode structure is a positive electrode of a metal-air secondary battery or a lithium ion secondary battery.

12 . The method of claim 10 , wherein the first precursor comprises at least one of dithiooxamide, thioacetamide, or ammonium sulfide;

the second precursor comprises at least one of phosphorus acid or ifosfamide;

the transition metal of the third precursor comprises at least one of Cu, Fe, or Mn; and

the surfactant comprises at least one of Triton X-165, Triton X-100, or HCl.

13 . An electrode structure for a positive electrode of a secondary battery, wherein the electrode structure comprises a membrane in which a plurality of fibrillated fibers formed of a compound of a transition metal, phosphorus and sulfur form a network.

14 . The method of claim 13 , wherein the plurality of fibers formed of a compound of a transition metal, phosphorus and sulfur comprises a plurality of stems, and a plurality of branches branched off from the plurality of stems; and

the membrane of the electrode structure has a sponge structure and is flexible.

15 . An electrode structure for a positive electrode of a lithium ion secondary battery for intercalating and deintercalating lithium ions during a charge/discharge process,

wherein the electrode structure comprises a compound of a transition metal, sulfur and phosphorus.

16 . The electrode structure of claim 15 , wherein the transition metal of the electrode structure comprises at least one of copper, magnesium, manganese, cobalt, iron, nickel, titanium, zinc, aluminum, or tin.

17 . The electrode structure of claim 15 , the electrode structure comprises a membrane in which a plurality of fibers which are fibrillated by a plurality of stems and a plurality of branches branched off from the plurality of stems form a network.

18 . The electrode structure of claim 15 , the transition metal of the electrode structure comprises copper, and

the electrode structure is represented by <Formula 1> below.

CuP x S y   <Formula 1>

(wherein x+y=1, 0.3≤x≤0.7, 0.3≤y≤0.7)

19 . The electrode structure of claim 15 , the electrode structure has a sponge structure and is flexible.

20 . A lithium ion secondary battery comprising:

a positive electrode including the electrode structure of claim 15 ;

a negative electrode on the positive electrode; and

an electrolyte between the positive electrode and the negative electrode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2025
From: INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY ERICA CAMPUS
To: FLEXOLYTE
Reel/Frame 071020/0268 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2023
From: LEE, JUNG HO; SHINDE, SAMBHAJI SHIVAJI; KIM, DONG HYUNG; KIM, SUNG HAE
To: INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY ERICA CAMPUS
Reel/Frame 065008/0059 →