IP Library Granted Patent US 12,558,505
Granted Patent B2
US 12,558,505 · App. 18/472,792 · Granted Feb 24, 2026

Auto-fit mask

Inventors: Timothy Tsun-Fai Fu (Sydney, AU); Sakeena De Souza (Sydney, AU)
Assignee: ResMed Pty Ltd
A61M16/024A61M16/0051A61M16/0066A61M16/026A61M16/0605A61M16/0616A61M16/0633A61M16/0683A61M16/16A61M2016/0027A61M2016/003A61M2016/0661A61M16/107A61M2205/0283A61M2205/0288A61M2205/0294A61M2205/13A61M2205/15A61M2205/3303A61M2205/3306A61M2205/3317A61M2205/332A61M2205/3331A61M2205/3334A61M2205/3368A61M2205/3375A61M2205/3569A61M2205/3592A61M2205/502A61M2205/52A61M2205/581A61M2205/583A61M2205/8206A61M2230/08A61M2230/201A61M2230/205A61M2230/60A61M2230/62
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Quick Facts
Patent No.
US 12,558,505
App. No.
18/472,792
Granted
Feb 24, 2026
Kind
B2
Abstract

Devices, systems, and methods for detecting a sealing condition between a patient interface and a patient, and adjusting the patient interface to maintain the patient interface in sealing contact with the patient. The patient interface may include a sealing structure to form a seal on the patient, and a positioning structure to secure the sealing structure to the patient. The patient interface may include a sensor coupled to the sealing structure. A processor determines the sealing condition between the sealing structure and the patient based on a signal from the sensor, and adjusts at least one of the sealing structure and the positioning structure to maintain the sealing structure in sealing contact with the patient. A prediction system predicts a leak between the sealing structure and the patient based on the sensor signal. A learning system learns how to fit the sealing structure to the patient to form a seal.

Claims (34)

1 . A system for predicting a leak between a patient interface and a patient's face, the system comprising:

a sealing structure of the patient interface, the sealing structure having a seal surface configured to contact skin on a patient's face;

a positioning structure of the patient interface, the positioning structure configured to secure the sealing structure to the patient's face;

at least one sensor configured to detect contact pressure or contact force between the seal surface and the skin on the patient's face;

at least one adjustment component to automatically adjust at least one of the sealing structure and the positioning structure; and

an electronic processor configured to:

determine a rate of change of sensor contact readings of the at least one sensor,

compare the rate of change to a predetermined threshold,

determine whether a leak between the sealing structure and the patient's face is likely to occur based on the rate of change of the sensor contact readings of the at least one sensor, and

generate an instruction, based on determining that the rate of change exceeds the predetermined threshold, to operate the at least one adjustment component to automatically adjust at least one of the sealing structure and the positioning structure.

2 . The system of claim 1 , wherein the generated instruction to operate the at least one adjustment component to automatically adjust at least one of the sealing structure and the positioning structure reduces the leak.

3 . The system of claim 1 , wherein the at least one adjustment component comprises a shape memory alloy.

4 . The system of claim 3 , wherein the shape memory alloy is nitinol.

5 . The system of claim 3 , wherein the positioning structure comprises headgear and the at least one adjustment component adjusts tension in a headgear strap of the headgear.

6 . The system of claim 3 , wherein the at least one adjustment component is included in the sealing structure.

7 . The system of claim 1 , wherein the at least one adjustment component comprises a shape-changing material that is included in the sealing structure, wherein the shape-changing material is configured to change the shape or geometry of the sealing structure in response to a temperature change.

8 . The system of claim 1 , wherein the at least one sensor comprises at least one of a force sensor, a seal contact pressure sensor, a shear sensor, and a friction sensor.

9 . The system of claim 1 , wherein the processor is configured to determine that a leak is likely to occur when the rate of change exceeds the predetermined threshold.

10 . The system of claim 1 , wherein the sensor contact readings comprise a plurality of different values.

11 . A method for addressing a leak between a patient interface and a patient's face, the method comprising:

receiving, by a processor, sensor contact readings obtained from at least one sensor, the at least one sensor configured to detect contact pressure or contact force between a seal surface of the patient interface and skin on a patient's face, wherein the patient interface comprises a sealing structure and a positioning structure;

determining, by the processor, a rate of change of the sensor contact readings of the at least one sensor;

comparing, by the processor, the rate of change to a predetermined threshold;

determining, by the processor, whether a leak between the sealing structure of the patient interface and the patient's face is likely to occur based on the rate of change of the sensor contact readings of the at least one sensor; and

generating, by the processor, based on determining that the rate of change exceeds the predetermined threshold, an instruction to operate at least one adjustment component to automatically adjust at least one of the sealing structure and the positioning structure.

12 . The method of claim 11 , wherein the generated instruction to operate the at least one adjustment component to automatically adjust at least one of the sealing structure and the positioning structure reduces the leak.

13 . The method of claim 11 , wherein the at least one adjustment component comprises a shape memory alloy.

14 . The method of claim 13 , wherein the shape memory alloy is nitinol.

15 . The method of claim 13 , wherein the positioning structure comprises headgear and the at least one adjustment component adjusts tension in a headgear strap of the headgear.

16 . The method of claim 13 , wherein the at least one adjustment component is included in the sealing structure.

17 . The method of claim 11 , wherein the at least one adjustment component comprises a shape-changing material that is included in the sealing structure, wherein the shape-changing material is configured to change the shape or geometry of the sealing structure in response to a temperature change.

18 . The method of claim 11 , wherein the at least one sensor comprises at least one of a force sensor, a seal contact pressure sensor, a shear sensor, and a friction sensor.

19 . The method of claim 11 , wherein the processor determines that a leak is likely to occur when the rate of change exceeds the predetermined threshold.

20 . The method of claim 11 , wherein the sensor contact readings comprise a plurality of different values.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2023
From: DE SOUZA, SAKEENA; FU, TIMOTHY TSUN-FAI
To: RESMED LIMITED
Reel/Frame 065049/0965 →
CHANGE OF NAME Recorded Sep 27, 2023
From: RESMED LIMITED
To: RESMED PTY LTD
Reel/Frame 065050/0996 →
Continuity (4)
Continuation 17825241 · May 26, 2022
Continuation 15313788
Provisional Application 62018025 · Jun 27, 2014
Related Publication 20240082519A1 · Mar 14, 2024
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