IP Library Granted Patent US 12,146,686
Granted Patent B2
US 12,146,686 · App. 18/473,590 · Granted Nov 19, 2024

Ceramic particles for use in a solar power tower

Inventors: Claude Krause (Saint Martinville, LA); Benjamin T. Eldred (Houston, TX); Steve Canova (Macon, GA)
Assignee: Carbo Ceramics, Inc.
F24S70/16C04B33/04C04B35/1115C04B35/14C04B35/18C04B35/486C04B35/565C04B35/587C04B35/62204C04B35/62805C04B35/62884C04B35/62886C04B35/63C04B35/64F24S20/20F24S80/20C04B2235/3262C04B2235/3265C04B2235/3267C04B2235/3272C04B2235/6023C04B2235/77C04B2235/95Y02E10/40
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Quick Facts
Patent No.
US 12,146,686
App. No.
18/473,590
Granted
Nov 19, 2024
Kind
B2
Abstract

Ceramic particles for use in a solar power tower and methods for making and using the ceramic particles are disclosed. The ceramic particle can include a sintered ceramic material formed from a mixture of a ceramic raw material and a darkening component comprising MnO as Mn 2+ . The ceramic particle can have a size from about 8 mesh to about 170 mesh and a density of less than 4 g/cc.

Claims (28)

1. A method of generating power, the method comprising

disposing a solar receiver at or proximate to the top of a solar power tower;

receiving a solar radiation by one or more heliostats;

heating ceramic particles disposed inside the solar receiver using the solar radiation, the ceramic particles comprising:

a ceramic material formed from a mixture comprising a raw material and MnO, wherein the raw material comprises kaolin or bauxite or a mixture thereof, and wherein the ceramic material further comprises:

about 0.01 wt % to about 10 wt % MnO, and

about 0.01 wt % to about 10 wt % Mn 2 O 3 ;

oxidizing a portion of the MnO to Mn 2 O 3 by exposing the MnO to a temperature of about 100° C. to about 1,000° C. for a period of about 50 hours to about 5,000 hours; and

transferring heat from the heated ceramic particles to a heat exchange medium using a heat exchanger.

2. The method of claim 1 , wherein the heliostats are configured to track a solar source to reflect light onto the solar receiver.

3. The method of claim 2 , wherein the solar source is the sun.

4. The method of claim 1 , further comprising darkening the ceramic particles to a Munsell Value of less than 7.

5. The method of claim 4 , further comprising darkening the ceramic particles to a Munsell Value of less than 4.

6. The method of claim 1 , wherein the ceramic material further comprises about 0.1 wt % to about 20 wt % FeO.

7. The method of claim 6 , wherein the ceramic material further comprises about 0.1 wt % to about 20 wt % Fe 2 O 3 .

8. The method of claim 7 , further comprising shifting a portion of the FeO to Fe 2 O 3 .

9. The method of claim 1 , wherein the heat exchanger comprises a direct contact heat exchanger.

10. The method of claim 1 , further comprising collecting the cooled ceramic particles in one or more low temperature solids storage vessels.

11. The method of claim 10 , further comprising recycling the cooled ceramic particles to the solar receiver.

12. The method of claim 1 , wherein the temperature is about 200° C. to about 800° C.

13. The method of claim 1 , wherein the temperature is about 300° C. to about 700° C.

14. The method of claim 1 , wherein the temperature is about 400° C. to about 600° C.

15. The method of claim 1 , wherein the period is about 250 hours to about 2,500 hours.

16. The method of claim 1 , further comprising darkening the ceramic particles by a Munsell Value of about 0.1 to about 2.5.

17. The method of claim 16 , further comprising darkening the ceramic particles by a Munsell Value of about 0.3 to about 2.

18. The method of claim 1 , further comprising darkening the ceramic particles by a Munsell Value of about 0.5 to about 1.5.

19. The method of claim 1 , further comprising darkening the ceramic particles by a Munsell Value of about 0.7 to about 1.2.

20. The method of claim 1 , further comprising darkening the ceramic particles by a Munsell Value of about 0.7 to about 1.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2023
From: KRAUSE, CLAUDE; ELDRED, BENJAMIN; CANOVA, STEVE
To: CARBO CERAMICS INC.
Reel/Frame 065009/0189 →