Load-lock gauge
A load lock pressure gauge comprises a housing configured to be coupled to a load lock vacuum chamber. The housing supports an absolute vacuum pressure sensor that provides instantaneous high vacuum pressure signal over a range of high vacuum pressures and a differential diaphragm pressure sensor that provides an instantaneous differential pressure signal between load lock pressure and ambient pressure. The housing further supports an absolute ambient pressure sensor. A low vacuum absolute pressure is computed from the instantaneous differential pressure signal and the instantaneous ambient pressure signal. A controller in the housing is able to recalibrate the differential diaphragm pressure sensor based on measured voltages of the sensor and a measured ambient pressure during normal operation of the pressure gauge with routine cycling of pressure in the load lock.
1. A pressure gauge comprising:
a housing configured to be coupled to a vacuum chamber;
an absolute vacuum pressure sensor in the housing configured to be exposed to the vacuum chamber and operable at high vacuum to provide an instantaneous high vacuum pressure signal;
a differential diaphragm pressure sensor in the housing comprising a diaphragm configured to be exposed to the vacuum chamber at one face and to ambient pressure at an opposite face to provide an instantaneous differential pressure signal;
an absolute ambient pressure sensor in the housing exposed to ambient pressure to provide an instantaneous ambient pressure signal; and
a controller in the housing configured to receive the instantaneous high vacuum pressure signal from the absolute vacuum pressure sensor, the instantaneous differential pressure signal from the differential diaphragm pressure sensor, and the instantaneous ambient pressure signal from the ambient pressure sensor, the controller configured to compute a computed absolute pressure of the vacuum chamber from the instantaneous differential pressure signal and the instantaneous ambient pressure signal, both sensed through a range of vacuum pressures, and the controller configured to provide as outputs to a user a differential pressure output from the instantaneous differential pressure signal, an absolute vacuum pressure output taken from the instantaneous high vacuum pressure signal at high vacuum, and an absolute vacuum pressure output from the computed absolute pressure at low vacuum; and
the controller is further configured to recalibrate the computed absolute pressure automatically when the computed absolute pressure at high vacuum does not match the negative of measured ambient pressure.
2. A method of controlling a load lock port and a transfer port of a load lock comprising:
providing an instantaneous high vacuum pressure signal from an absolute vacuum pressure sensor;
providing an instantaneous differential pressure signal from a differential diaphragm pressure sensor having a diaphragm exposed to the load lock at one face and exposed to ambient pressure at an opposite face;
providing an instantaneous ambient pressure signal from an absolute ambient pressure sensor;
in an electronic controller, computing a computed absolute pressure from the instantaneous differential pressure signal and the instantaneous ambient pressure signal;
opening the transfer port to a high vacuum chamber only after the load lock reaches a sufficiently low pressure as indicated by the instantaneous high vacuum pressure signal from the absolute vacuum pressure sensor;
opening the load lock port to ambient only after the instantaneous differential pressure signal from the differential diaphragm pressure sensor indicates load lock pressure at least as high as ambient pressure;
providing an absolute vacuum pressure output from the controller, the absolute vacuum pressure output being taken from the computed absolute pressure at low vacuum; and
in the controller, recalibrating the computed absolute pressure automatically when the computed absolute pressure at high vacuum does not match the negative of measured ambient pressure.