IP Library Granted Patent US 12,095,418
Granted Patent B2
US 12,095,418 · App. 18/490,705 · Granted Sep 17, 2024

Machines and methods for monitoring photovoltaic systems

Inventors: Derek Chase (Folsom, CA); John Shepard (Folsom, CA); Graham Ryland (Folsom, CA)
Assignee: ONSIGHT TECHNOLOGY, INC.
H02S50/00G08B21/182H02S20/23H04N23/90
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Quick Facts
Patent No.
US 12,095,418
App. No.
18/490,705
Granted
Sep 17, 2024
Kind
B2
Abstract

The present application describes machines and methods that leverage enabling technologies such as robotics, sensing, machine learning, and wireless internet coverage (e.g., 5G cell coverage) in order to monitor photovoltaic systems such as solar sites. Machines according to the present disclosure can be operated remotely by users to traverse a solar site and perform a series of inspection steps, such as via an online portal. Autonomous and semi-autonomous operations are also possible. These methods and machines can eliminate the need for a technician to visit the site in person for routine inspection, and can provide better information when a site alarm is triggered so that if a technician does need to visit the site, he or she is better prepared. Also described herein are systems and methods for inventorying solar sites, and systems and methods for inspection of structure-mounted photovoltaic systems.

Claims (27)

1. A system for inspection of a structure-mounted photovoltaic system, comprising:

a camera unit attached to a mounting structure comprising a pole, said camera unit configured to inspect a photovoltaic system mounted on a structure;

wherein said mounting structure is mounted on said structure; and

wherein said structure is a building, and said photovoltaic system and said mounting structure are on a roof of said building.

2. The system of claim 1 , wherein said mounting structure is substantially vertical and extends upward above said roof.

3. The system of claim 1 , wherein said camera unit comprises a color camera.

4. The system of claim 3 , wherein said camera unit further comprises a thermal camera.

5. The system of claim 1 , wherein one or more cameras of said camera unit have pan, tilt, and/or zoom functionality.

6. The system of claim 1 , comprising a plurality of said camera units each attached to a respective mounting structure.

7. The system of claim 6 , wherein each of said plurality of camera units has an inspection range, and wherein at least some of said inspection ranges overlap.

8. The system of claim 7 , wherein none of said inspection ranges covers the entire photovoltaic system.

9. The system of claim 8 , wherein said inspection ranges collectively cover the entire photovoltaic system.

10. The system of claim 1 , wherein said system is configured to recognize if a photovoltaic system component registers over a thermal threshold.

11. A method for inspection of a structure-mounted photovoltaic system comprising a plurality of solar modules mounted on a structure, using a plurality of camera units comprising at least a first camera unit and a second camera unit, each of said plurality of camera units having a coverage zone, comprising:

using said first camera unit attached to a first mounting structure, inspecting a first group of solar modules of said photovoltaic system, wherein said first group of solar modules is within a coverage zone of said first camera unit;

using said second camera unit attached to a second mounting structure, inspecting a second group of solar modules of said photovoltaic system, wherein said second group of solar modules is within a coverage zone of said second camera unit, and wherein said second group of solar modules is different than said first group of solar modules;

wherein said coverage zone of said first camera unit and said coverage zone of said second camera unit overlap;

wherein no single coverage zone covers all of said photovoltaic system; and

wherein the coverage zones of said plurality of camera units collectively cover all of said photovoltaic system.

12. The method of claim 11 , wherein each of said first and second camera units comprises a color camera and a thermal camera, and wherein said inspecting of said first and second groups comprises visually inspecting using said color camera and thermally inspecting using said thermal camera.

13. The method of claim 11 , wherein said inspecting of said first and second groups comprises thermally inspecting.

14. The method of claim 13 , further comprising registering that a component of said photovoltaic system is over a thermal threshold, and triggering an intervention.

15. The method of claim 14 , wherein said intervention comprises a shutdown of all or part of said photovoltaic system.

16. The method of claim 13 , further comprising registering that a component of said photovoltaic system is over a first thermal threshold, and triggering an alert and/or alarm.

17. The method of claim 16 , further comprising registering that said component of said photovoltaic system is over a second thermal threshold higher than said first thermal threshold, and triggering an intervention.

18. The method of claim 11 , wherein said structure is a building, and said first and second mounting structures are mounted on a roof of said building.

19. The method of claim 11 , wherein said structure is a building, and further comprising, using one or more of said plurality of camera units, inspecting a second photovoltaic system mounted on a second structure separate from said building.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2026
From: NEXTPOWER ROBOTICS AND SERVICES, INC.
To: NEXTPOWER LLC
Reel/Frame 074928/0242 →
CHANGE OF NAME Recorded Jun 10, 2026
From: ONSIGHT TECHNOLOGY, INC.
To: NEXTPOWER ROBOTICS AND SERVICES, INC.
Reel/Frame 075721/0593 →
CHANGE OF NAME Recorded Apr 28, 2026
From: ONSIGHT TECHNOLOGY, INC.
To: NEXTPOWER ROBOTICS AND SERVICES, INC.
Reel/Frame 075511/0041 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2024
From: CHASE, DEREK; SHEPARD, JOHN; RYLAND, GRAHAM
To: ONSIGHT TECHNOLOGY, INC.
Reel/Frame 066020/0516 →
Continuity (5)
Continuation PCTUS2023022134 · May 12, 2023
Provisional Application 63438863 · Jan 13, 2023
Provisional Application 63408001 · Sep 19, 2022
Provisional Application 63342587 · May 16, 2022
Related Publication 20240048098A1 · Feb 8, 2024