IP Library Granted Patent US 12,643,387
Granted Patent B2
US 12,643,387 · App. 18/491,532 · Granted Jun 2, 2026

Power unit replacement system for a work machine

Inventors: Jason Prakash Wigg (Ridgley, AU); Christopher Douglas Carpenter (Plainfield, IL); Thomas Aldridge (Romaine, AU); Rowan Terry Franks (Penguin, AU); Travis C. Parker (Bloomington, MN); Matthew Thomas Hansen (Big Rock, IL); Steven D. Springer (Naperville, IL)
Assignee: Caterpillar Inc.
B60K1/04H01M50/249B60K2001/0416B60K2001/0477B60K2001/0494E02F9/0858H01M2220/20
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Quick Facts
Patent No.
US 12,643,387
App. No.
18/491,532
Granted
Jun 2, 2026
Kind
B2
Abstract

A machine may include a frame and a lift system. The lift system may include a lift arm attached to the frame. The lift arm may be configured to actuate between a raised position and a lowered position. The lift system may include a roller attached to the frame. The machine may include a power unit including an energy storage unit and a power unit housing containing the energy storage unit. The power unit housing may include an engagement element configured to engage the power unit housing with the lift arm. The power unit housing may include a cam element, projecting from the power unit housing, configured to slidably engage with the roller during actuation of the lift arm.

Claims (51)

1 . A machine, comprising:

a frame;

a lift system, comprising:

a lift arm attached to the frame,

the lift arm configured to actuate between a raised position and a lowered position; and

a roller fully rotatably attached to the frame; and

a power unit, comprising:

an energy storage unit; and

a power unit housing, containing the energy storage unit, comprising:

an engagement element configured to engage the power unit housing with the lift arm; and

a cam element, projecting from the power unit housing, configured to slidably engage with the roller during actuation of the lift arm.

2 . The machine of claim 1 , wherein the engagement element is a lifting roller attached to the power unit housing.

3 . The machine of claim 1 , wherein the lift arm comprises a hook, at an end of the lift arm, in a configuration to engage the engagement element.

4 . The machine of claim 1 , wherein the lift arm is pivotably attached to the frame in a configuration to pivot the lift arm between the raised position and the lowered position.

5 . The machine of claim 1 , wherein the roller has inwardly tapering ends configured to align the cam element to a center of the roller.

6 . The machine of claim 1 , wherein the roller is a first roller and the cam element is a first cam element,

wherein the lift system further comprises a second roller attached to the frame and axially aligned with the first roller, and

wherein the power unit housing further comprises a second cam element projecting from the power unit housing parallel to the first cam element and configured to slidably engage with the second roller.

7 . The machine of claim 1 , further comprising:

a latch element; and

a locking cylinder configured to extend to a locked position in the latch element and retract to an unlocked position from the latch element.

8 . The machine of claim 7 , wherein the power unit housing further comprises:

a locking lug projecting from the power unit housing,

wherein the locking lug has an opening configured to receive the locking cylinder.

9 . The machine of claim 1 , wherein the cam element has a rounded edge with a contour configured to maintain a level of the power unit during actuation of the lift arm.

10 . A machine, comprising:

a frame;

a lift system, comprising:

a lift arm attached to the frame,

the lift arm configured to actuate between a raised position and a lowered position; and

a roller, attached to the frame, configured to slidably engage with a cam element of a power unit for the machine during actuation of the lift arm, wherein the roller has inwardly tapering ends configured to align the cam element to a center of the roller; and

a lock system, comprising:

a latch element; and

a locking cylinder configured to extend to a locked position in the latch element and retract to an unlocked position from the latch element,

the locking cylinder configured to engage a locking lug of the power unit.

11 . The machine of claim 10 , further comprising a lifting cylinder, coupled to the lift arm, configured to actuate the lift arm between the raised position and the lowered position.

12 . The machine of claim 10 , wherein the lift arm is a first lift arm, and

wherein the machine further comprises a second lift arm.

13 . The machine of claim 10 , wherein the roller is arranged on the frame below the lift arm relative to the raised position and the lowered position of the lift arm.

14 . The machine of claim 10 , wherein the lift arm comprises a hook at an end of the lift arm.

15 . A power unit for a machine, comprising:

an energy storage unit; and

a power unit housing, containing the energy storage unit, comprising:

an engagement element configured to engage the power unit housing with a lift arm of the machine; and

a cam element projecting outwardly from the power unit housing and having a continuously convex exterior surface configured to slidably engage with a roller of the machine during actuation of the lift arm.

16 . The power unit of claim 15 , wherein the engagement element is a lifting pin attached to the power unit housing.

17 . The power unit of claim 15 , wherein the engagement element is a lifting roller attached to the power unit housing.

18 . The power unit of claim 17 , wherein the lifting roller has inwardly tapering ends configured to align an engagement element of the lift arm to a center of the roller.

19 . The power unit of claim 15 , wherein the power unit housing further comprises:

a locking lug projecting from the power unit housing.

20 . The power unit of claim 15 , wherein the continuously convex exterior surface is configured to maintain a level of the power unit during actuation of the lift arm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2025
From: CATERPILLAR UNDERGROUND MINING PTY. LTD.
To: CATERPILLAR INC.
Reel/Frame 070229/0971 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2023
From: WIGG, JASON PRAKASH; CARPENTER, CHRISTOPHER DOUGLAS; ALDRIDGE, THOMAS; FRANKS, ROWAN TERRY; PARKER, TRAVIS C.; HANSEN, MATTHEW THOMAS; SPRINGER, STEVEN D.
To: CATERPILLAR UNDERGROUND MINING PTY. LTD.
Reel/Frame 065341/0531 →
Continuity (1)
Related Publication 20250128588A1 · Apr 24, 2025
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