IP Library Patent Application 18491908
Patent Application
App. No. 18/491,908

BIOMEDIA COMPOSITIONS FOR PEAT-REPLACEMENT PRODUCTS, AND PROCESSES FOR PRODUCING BIOMEDIA COMPOSITIONS

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Patent No.
US None
App. No.
18/491,908
Abstract

Some variations provide a biomedia composition comprising: from 50 wt % to 75 wt % total carbon, on a dry basis, according to ASTM D5373, wherein the total carbon is renewable according to ASTM D6866 ( 14 C/ 12 C isotopic ratio); from 20 wt % to 40 wt % oxygen, on a dry basis, according ASTM D5373; from 3 wt % to 10 wt % hydrogen, on a dry basis, according to ASTM D5373; and from 0.1 wt % to 2 wt % nitrogen, on a dry basis, according to ASTM D5373, wherein the biomedia composition is characterized by volatile-matter content from 50 wt % to 75 wt %, according to ASTM D3175; wherein the biomedia composition is characterized by ash content from 1 wt % to 25 wt %, according to ASTM D3174; and wherein the biomedia composition is characterized by moisture content from 0 to 75 wt %, according to ASTM D3173. Processes are also described to make and use the biomedia compositions.

Claims (103)

1 . A biomedia composition comprising:

from about 50 wt % to about 75 wt % total carbon, on a dry basis, according to an ASTM D5373 ultimate analysis of the biomedia composition, wherein the total carbon is at least 50% renewable according to an ASTM D6866 measurement of the 14 C/ 12 C isotopic ratio of the total carbon;

from about 20 wt % to about 40 wt % oxygen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition;

from about 3 wt % to about 10 wt % hydrogen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition; and

from about 0.1 wt % to about 2 wt % nitrogen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition,

wherein the biomedia composition is characterized by a volatile-matter content from about 50 wt % to about 75 wt %, according to an ASTM D3175 proximate analysis of the biomedia composition;

wherein the biomedia composition is characterized by an ash content from about 1 wt % to about 25 wt %, according to an ASTM D3174 proximate analysis of the biomedia composition; and

wherein the biomedia composition is characterized by a moisture content from 0 wt % to about 75 wt %, according to an ASTM D3173 proximate analysis of the biomedia composition.

2 . The biomedia composition of claim 1 , wherein the biomedia composition comprises from about 55 wt % to about 70 wt % total carbon, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition.

3 . The biomedia composition of claim 1 , wherein the biomedia composition comprises from about 60 wt % to about 65 wt % total carbon, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition.

4 . The biomedia composition of any one of claims 1 to 3 , wherein the total carbon is at least 80% renewable according to the ASTM D6866 measurement of the 14 C/ 12 C isotopic ratio of the total carbon.

5 . The biomedia composition of any one of claims 1 to 3 , wherein the total carbon is at least 90% renewable according to the ASTM D6866 measurement of the 14 C/ 12 C isotopic ratio of the total carbon.

6 . The biomedia composition of any one of claims 1 to 3 , wherein the total carbon is 100% renewable according to the ASTM D6866 measurement of the 14 C/ 12 C isotopic ratio of the total carbon.

7 . The biomedia composition of any one of claims 1 to 6 , wherein the biomedia composition comprises from about 25 wt % oxygen to about 35 wt % oxygen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition.

8 . The biomedia composition of any one of claims 1 to 7 , wherein the biomedia composition comprises from about 5 wt % to about 8 wt % hydrogen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition.

9 . The biomedia composition of any one of claims 1 to 8 , wherein the biomedia composition comprises from about 0.5 wt % to about 1 wt % nitrogen, on a dry basis, according to the ASTM D5373 ultimate analysis of the biomedia composition.

10 . The biomedia composition of any one of claims 1 to 9 , wherein the biomedia composition comprises phosphorus.

11 . The biomedia composition of any one of claims 1 to 10 , wherein the biomedia composition comprises potassium.

12 . The biomedia composition of any one of claims 1 to 11 , wherein the biomedia composition comprises sulfur.

13 . The biomedia composition of any one of claims 1 to 12 , wherein the biomedia composition contains less than 1 ppm mercury.

14 . The biomedia composition of claim 13 , wherein the biocarbon composition is essentially free of mercury.

15 . The biomedia composition of any one of claims 1 to 14 , wherein the biomedia composition further comprises one or more additives.

16 . The biomedia composition of any one of claims 1 to 15 , wherein the biomedia composition is characterized by a volatile-matter content from about 60 wt % to about 70 wt %, according to the ASTM D3175 proximate analysis of the biomedia composition.

17 . The biomedia composition of any one of claims 1 to 16 , wherein the biomedia composition is characterized by an ash content from about 2 wt % to about 20 wt %, according to the ASTM D3174 proximate analysis of the biomedia composition.

18 . The biomedia composition of any one of claims 1 to 17 , wherein the biomedia composition is characterized by a moisture content from 10 wt % to about 50 wt %, according to the ASTM D3173 proximate analysis of the biomedia composition.

19 . The biomedia composition of any one of claims 1 to 18 , wherein the biomedia composition is hydrophilic.

20 . The biomedia composition of any one of claims 1 to 18 , wherein the biomedia composition is hydrophobic.

21 . The biomedia composition of any one of claims 1 to 18 , wherein the biomedia composition is amphipathic.

22 . The biomedia composition of any one of claims 1 to 21 , wherein the biomedia composition is in the form of fine particulates.

23 . The biomedia composition of any one of claims 1 to 21 , wherein the biomedia composition is in the form of fibrous particles.

24 . The biomedia composition of any one of claims 1 to 21 , wherein the biomedia composition is in the form of a densified object.

25 . The biomedia composition of any one of claims 1 to 24 , wherein the biomedia composition has a biomedia pH selected from about 4 to about 8.

26 . The biomedia composition of any one of claims 1 to 24 , wherein the biomedia composition has a biomedia pH selected from about 5 to about 7.

27 . The biomedia composition of any one of claims 1 to 26 , wherein the biomedia composition has a cationic exchange capacity selected from about 50 to about 200 meq/100 g.

28 . The biomedia composition of any one of claims 1 to 26 , wherein the biomedia composition has a cationic exchange capacity selected from about 80 to about 150 meq/100 g.

29 . The biomedia composition of any one of claims 1 to 26 , wherein the biomedia composition has a cationic exchange capacity selected from about 100 to about 125 meq/100 g.

30 . The biomedia composition of any one of claims 1 to 29 , wherein the biomedia composition is characterized by a base-acid ratio defined by the following formula:

Base-Acid Ratio=Fe 2 O 3 +CaO+MgO+K 2 O+Na 2 O/SiO 2 +Al 2 O 3 +TiO 2

wherein each of the Fe 2 O 3 , CaO, MgO, K 2 O, Na 2 O, SiO 2 , Al 2 O 3 , and TiO 2 correspond to weight percentages in the biomedia composition pursuant to ASTM D4326, and wherein the base-acid ratio is selected from about 0.5 to about 10.

31 . The biomedia composition of claim 30 , wherein the base-acid ratio is selected from about 1 to about 10.

32 . The biomedia composition of claim 30 , wherein the base-acid ratio is selected from about 1 to about 5.

33 . The biomedia composition of claim 30 , wherein the base-acid ratio is selected from about 5 to about 10.

34 . The biomedia composition of any one of claims 1 to 29 , wherein the biomedia composition is characterized by an expanded base-acid ratio defined by the following formula:

Expanded

Base

-

Acid

Ratio

=

Fe

2

O

3

+

CaO

+

MgO

+

K

2

O

+

Na

2

O

+

MnO

+

SrO

+

BaO

SiO

2

+

Al

2

O

3

+

TiO

2

+

P

2

O

5

+

SO

3

wherein each of the FezO 3 , CaO, MgO, K 2 O, Na 2 O, MnO, SrO, BaO, SiO 2 , Al 2 O 3 , TiO 2 , P 2 O 5 , and SO 3 correspond to weight fractions in the biomedia composition pursuant to ASTM D4326, and wherein the expanded base-acid ratio is selected from about 0.25 to about 8.

35 . The biomedia composition of claim 34 , wherein the expanded base-acid ratio is selected from about 0.5 to about 8.

36 . The biomedia composition of claim 34 , wherein the expanded base-acid ratio is selected from about 1 to about 4.

37 . The biomedia composition of claim 34 , wherein the expanded base-acid ratio is selected from about 4 to about 8.

38 . The biomedia composition of any one of claims 1 to 37 , wherein the biomedia composition is biologically sterile.

39 . The biomedia composition of any one of claims 1 to 38 , wherein the biomedia composition is biodegradable.

40 . The biomedia composition of any one of claims 1 to 39 , wherein the biomedia composition is compostable.

Assignments (4)
SECURITY INTEREST Recorded Feb 5, 2025
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: ALTER DOMUS (US) LLC
Reel/Frame 070114/0775 →
RELEASE OF SECURITY INTEREST Recorded Feb 4, 2025
From: FORTRESS CREDIT CORP.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 070608/0239 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2024
From: MENNELL, JAMES A.; DAUGAARD, DAREN; SLACK, DUSTIN
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 067033/0581 →
SECURITY INTEREST Recorded Feb 12, 2024
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: FORTRESS CREDIT CORP.
Reel/Frame 066552/0001 →