IP Library Patent Application 18493168
Patent Application
App. No. 18/493,168

HIGH-IMPACT FASTENERS IN SOLAR APPLICATIONS

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Quick Facts
Patent No.
US None
App. No.
18/493,168
Abstract

Systems and methods for using high-impact fasteners to couple components of a solar power system together to prevent these components from any movement or slippage relative to each other. A strap may be secured over a top surface of the high-impact fasteners and around the components to prevent a disengagement of the high-impact fastener from the components and a separation of the components.

Claims (27)

1 . A method of assembling a solar power system, the method comprising:

positioning a first component of the solar power system proximate to a second component of the solar power system; and

driving a high-impact fastener through a portion of the first component and through a portion of the second component using an actuated fastener device to prevent slippage between the first and second components.

2 . The method of claim 1 , further comprising:

securing a strap over a top surface of the high-impact fastener and around the first and second components to prevent a disengagement of the high-impact fastener from the first and second components and a separation between the first and second components.

3 . The method of claim 1 , wherein the portions of the first and second components lack any holes or perforations prior to the high-impact fastener being driven through the first and second components.

4 . The method of claim 1 , wherein the first component is a support structure and the second component is a mounting element.

5 . The method of claim 4 , wherein the support structure is a torque tube.

6 . The method of claim 1 , wherein the actuated fastener device comprises a powder actuated fastener device.

7 . The method of claim 1 , wherein the actuated fastener device comprises a gas actuated fastener device.

8 . The method of claim 1 , wherein the actuated fastener device comprises an electronically actuated fastener device.

9 . The method of claim 1 , wherein the actuated fastener device is configured to drive the high-impact fastener through a portion of a first component of a solar power system and a portion of a second component of the solar power system to attach the first component to the second component.

10 . The method of claim 1 , wherein the actuated fastener device is configured to apply an impact force equal to or greater than one hundred joules.

11 . The method of claim 10 , wherein the actuated fastener is configured to apply an impact force at a level of approximately one hundred fifty joules.

12 . The method of claim 10 , wherein the actuated fastener is configured to apply an impact force at a level of approximately three hundred thirty-five joules.

13 . A solar power system comprising:

a first component;

a second component; and

a high-impact fastener extending through a portion of the first component and through a portion of the second component to prevent slippage between the first and second components.

14 . The system of claim 13 , further comprising:

a strap secured over a top surface of the high-impact fastener and around the first and second components to prevent a disengagement of the high-impact fastener from the first and second components and a separation between the first and second components.

15 . The system of claim 13 , wherein the first component is a support structure and the second component is a mounting element.

16 . The system of claim 15 , wherein the support structure is a pile.

17 . The system of claim 15 , wherein the support structure is a torque tube.

18 . The system of claim 17 , further comprising a PV module that is secured to the torque tube through the mounting element.

19 . The system of claim 13 , wherein the first component is a torque tube and the second component is an internal torque tube coupler.

20 . The system of claim 13 , wherein the first component is a torque tube and the second component is an external torque tube coupler.

Assignments (2)
SUPPLEMENT NO. 1 TO PATENT SECURITY AGREEMENT Recorded May 1, 2025
From: ARRAY TECH, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 071149/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2023
From: SCHUKNECHT, NATHAN; CHEN, SHUO; KRAUTBAUER, KEVIN; DE FRESART, BENJAMIN; MARIN-MARTINOD, THIERRY
To: ARRAY TECH, INC.
Reel/Frame 065325/0223 →