IP Library Patent Application 18498051
Patent Application
App. No. 18/498,051

METHOD OF MANUFACTURING DISPLAY DEVICE

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Quick Facts
Patent No.
US None
App. No.
18/498,051
Abstract

According to one embodiment, a method of manufacturing a display device, includes forming a lower electrode on a base including a first main surface and a side surface, the lower electrode being on the first main surface of the base, forming a rib including a pixel aperture, forming a partition on the rib, forming a first deposition film which includes a first organic layer which covers the lower electrode via the pixel aperture and a first upper electrode which covers the first organic layer and forming a first sealing layer which covers the first deposition film. The first sealing layer includes a first upper end portion which covers the first deposition film and a first side end portion which covers the side surface.

Claims (60)

1 . A method of manufacturing a display device, comprising:

forming a lower electrode on a base including a first main surface on which a plurality of display elements are formed and a side surface connected to the first main surface, the lower electrode being on the first main surface of the base;

forming a rib including a pixel aperture which overlaps the lower electrode;

forming a partition on the rib;

forming a first deposition film which includes a first organic layer which covers the lower electrode via the pixel aperture and a first upper electrode which covers the first organic layer; and

forming a first sealing layer which covers the first deposition film,

the first sealing layer including a first upper end portion which covers the first deposition film and a first side end portion connected to the first upper end portion, which covers the side surface.

2 . The method of claim 1 , wherein

the base further includes a second main surface on an opposite side to the first main surface, and

the first sealing layer further includes a lower end portion connected to the first side end portion, which covers at least a part of the second main surface.

3 . The method of claim 1 , further comprising:

forming a first resist on the first sealing layer after forming the first sealing layer;

removing parts of the first sealing layer and the first deposition film, which are exposed from the first resist by etching; and

removing the first resist.

4 . The method of claim 3 , wherein

the removing the parts of the first sealing layer and the first deposition film, which are exposed from the first resist includes removing the first upper end portion and the first side end portion.

5 . The method of claim 1 , wherein

the first deposition film further includes a cap layer which covers the first upper electrode.

6 . The method of claim 1 , wherein

the first sealing layer is formed of an inorganic insulating material.

7 . The method of claim 3 , further comprising:

forming a second deposition film which includes a second organic layer which covers the lower electrode via the pixel aperture and a second upper electrode which covers the second organic layer, after removing the first resist; and

forming a second sealing layer which covers the second deposition film,

wherein

the second sealing layer includes a second upper end portion which covers the second deposition film and a second side end portion which is connected to the second upper end portion and covers the side surface.

8 . The method of claim 7 , further comprising:

forming a second resist on the second sealing layer, after forming the second sealing layer;

removing parts of the second sealing layer and the second deposition film, which are exposed from the second resist by etching; and

removing the second resist.

9 . The method of claim 8 , further comprising:

forming a third deposition film which includes a third organic layer which covers the lower electrode via the pixel aperture and a third upper electrode which covers the third organic layer, after removing the second resist; and

forming a third sealing layer which covers the third deposition film,

wherein

the third sealing layer includes a third upper end portion which covers the third deposition film and a third side end portion which is connected to the third upper end portion and covers the side surface.

10 . The method of claim 1 , wherein

the partition includes a lower portion disposed on the rib and an upper portion disposed on the lower portion and having a width greater than that of the lower portion.

11 . The method of claim 1 , wherein

the partition surrounds the pixel aperture in plan view.

12 . The method of claim 1 , wherein

the first upper end portion and the first side end portion are formed to be integrated with each other.

13 . The method of claim 2 , wherein

the first upper end portion, the first side end portion and the lower end portion are formed to be integrated with each other.

14 . The method of claim 2 , further comprising:

forming a first resist on the first sealing layer after forming the first sealing layer;

removing parts of the first sealing layer and the first deposition film, which are exposed from the first resist by etching; and

removing the first resist.

15 . The method of claim 14 , wherein

the removing the parts of the first sealing layer and the first deposition film, which are exposed from the first resist includes removing the first upper end portion, the first side end portion and the lower end portion.

16 . The method of claim 1 , wherein

the first side end portion extends downward further from the first main surface.

17 . The method of claim 16 , wherein

the first side end portion is formed to cover the side surface in its entirety.

18 . The method of claim 1 , wherein

the first side end portion covers an end portion of the first deposition film.

19 . The method of claim 5 , wherein

the first upper end portion is in contact with the cap layer.

20 . The method of claim 5 , further comprising:

forming a third resist on the third sealing layer, after forming the third sealing layer;

removing parts of the third sealing layer and the third deposition film, which are exposed from the third resist by etching; and

removing the third resist.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2025
From: JAPAN DISPLAY INC.
To: MAGNOLIA WHITE CORPORATION
Reel/Frame 071751/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2023
From: TAKAYAMA, MASARU; TAKENAKA, TAKANOBU; MIZUKOSHI, HIROFUMI; HAMADA, YUKI
To: JAPAN DISPLAY INC.
Reel/Frame 065402/0907 →