SYSTEMS FOR MONITORING THE OPERATION OF AN ENERGY CHAIN
Monitoring systems for energy chains which guide lines, and which are displaceable along a displacement path and thereby form a movable strand, a stationary strand, and a deflection arc therebetween. According to a first aspect, one or multiple sensors are arranged stationary and form a detection path along the displacement path of the energy chain, in order to react to an approaching and/or contact of the energy chain. According to a second aspect, a plurality of sensor modules are distributed along the energy chain. In this case, each sensor module has a measurand detector and a communication unit for transmitting outputs to an evaluation unit. The first and the second aspect allow function monitoring, for example for the purpose of a safety shutdown. According to a third aspect, a sensor module is arranged on the driver-side end region. The module has a sensor for the quantitative detection of a kinematic parameter of the end region, as well as a communication unit for transmitting output data depending on detected kinematic parameters. This allows an application-dependent prediction of the remaining service life of energy chains.
1 . A monitoring system for monitoring an energy chain condition comprising:
an energy chain for guiding at least one line between a first connection point, for connection to a base, and a second connection point, relatively moveable thereto, for connection to a driver, wherein which the energy chain is displaceable along a displacement path while forming a moveable strand, a stationary strand and a deflection arc therebetween;
at least one sensor module, which is arranged at an end region of the moveable strand that has the second connection point or arranged at the driver;
wherein the at least one senor module includes a sensor for quantitative detection of a kinematic parameter, of the end region, and
a communication unit for the transmission of output data dependent upon detected kinematic parameters, to an interface or an evaluation unit.
2 . The monitoring system according to claim 1 , wherein the sensor for the quantitative detection of a kinematic parameter is an acceleration sensor.
3 . The monitoring system according to claim 1 , wherein the sensor module comprises a unique identifier, which is useable for an identification of the at least one sensor module.
4 . The monitoring system according to claim 1 , wherein the at least one sensor module includes at least one further sensor for quantitative detection of at least one operating parameter and/or at least one environmental parameter.
5 . The monitoring system according to claim 4 , wherein the at least one further sensor is a temperature sensor.
6 . The monitoring system according claim 1 , wherein the communications unit is configured as an integrated circuit for wireless communication.
7 . The monitoring system according to claim 1 , wherein the communication unit is configured as an integrated circuit for wireless communication via a wired bus.
8 . The monitoring system according to claim 1 , wherein the sensor module is releasably attached to a chain element of the energy chain.
9 . The monitoring system according to claim 1 , wherein the energy chain is configured with a sliding-off upper strand or a rolling-off upper strand.
10 . The monitoring system according to claim 1 , wherein the monitoring system is configured for determination of a travelled displacement path of the energy chain for predicting service life of the energy chain and/or monitoring of the energy chain.
11 . A chain link for an energy chain for guiding at least one line between a first connection point, for connection to a base, and a second connection point, relatively moveable thereto, for connection to a driver, wherein the energy chain is displaceable along a displacement path while forming a moveable strand, a stationary strand and a deflection arc therebetween, wherein the chain link comprises at least one sensor module comprising:
an acceleration sensor for quantitative detection of a kinematic parameter of the chain link; and
a communication unit for transmission of output data dependent upon detected kinematic parameters to an interface or an evaluation unit;
wherein the sensor module is releasably attached to the chain link or is integrated in a cross-web or a separation web releasably attached to the chain link.
12 . The chain link according to claim 11 , wherein the communication unit is implemented in an integrated circuit and is configured for wireless data communication via radio, or for wired data communication via a data bus.
13 . The chain link according to claim 11 , wherein the kinematic parameter of the chain link is acceleration, velocity and/or position.
14 . The chain link according to claim 11 , wherein the at least one sensor module includes at least one further sensor for the quantitative detection of operating and/or environmental parameters.
15 . The chain link according to claim 14 , wherein the at least one further sensor is a temperature sensor.
16 . The chain link according to claim 11 , wherein the at least one sensor module comprises an energy storage.
17 . The chain link according to claim 11 , wherein the at least one sensor module comprises a circuit for the contactless inductive energy transmission.