IP Library Granted Patent US 12,378,848
Granted Patent B2
US 12,378,848 · App. 18/503,267 · Granted Aug 5, 2025

Initiator assemblies for perforating gun systems

Inventors: James Edward Kash (Houston, TX); Benjamin Vascal Knight (Katy, TX); Ryan Ward (Tomball, TX); Timmothy Lee (Tomball, TX); Charles Levine (Houston, TX)
Assignee: G&H Diversified Manufacturing LP
E21B43/1185E21B43/117F42D1/043F42D1/05
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Quick Facts
Patent No.
US 12,378,848
App. No.
18/503,267
Granted
Aug 5, 2025
Kind
B2
Abstract

A perforating gun system includes an outer housing, a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly includes a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier, and an annular initiator assembly connectable to the charge carrier assembly, wherein the initiator assembly has a central opening whereby a central axis of the initiator assembly extends centrally through the central opening and parallel with the central axis of the charge carrier, wherein the initiator assembly is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal.

Claims (58)

1. A perforating gun system, comprising:

an outer housing;

a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly comprises a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier; and

an annular initiator assembly comprising an electrical switch and connectable to the charge carrier assembly, wherein the initiator assembly has a central opening whereby a central axis of the initiator assembly extends centrally through the central opening and parallel with the central axis of the charge carrier, wherein the central opening is entirely externally accessible along the central axis of the initiator assembly between opposing ends of the central opening whereby the electrical switch does not radially overlap the central opening;

wherein the initiator assembly is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal.

2. The perforating gun system of claim 1 , wherein the charge carrier assembly comprises an electrical connector in signal communication with the initiator assembly, and wherein the electrical connector extends through the central opening of the initiator assembly.

3. The perforating gun system of claim 2 , wherein the initiator assembly is connected to the electrical connector by an electrical signal path extending into an interior of the charge carrier.

4. The perforating gun system of claim 1 , wherein the initiator assembly comprises an annular outer housing having an annular interior, and the electrical switch which comprises an annular electrical switch positioned in the annular interior of the outer housing.

5. The perforating gun system of claim 1 , wherein the electrical switch has a maximum length extending in a direction parallel to the central axis of the charge carrier that is less than a maximum width of the electrical switch extending in an orthogonal direction relative to the central axis of the charge carrier.

6. The perforating gun system of claim 5 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:1.

7. The perforating gun system of claim 5 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:3.

8. The perforating gun system of claim 5 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:6.

9. A perforating gun system, comprising:

an outer housing;

a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly comprises a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier; and

an initiator assembly connectable to the charge carrier assembly, wherein the initiator assembly extends circumferentially only partially around a central opening of the initiator assembly;

wherein the initiator assembly is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal.

10. The perforating gun system of claim 9 , wherein the initiator assembly extends circumferentially between a first arcuate end and an opposing second arcuate end that is circumferentially spaced from the first arcuate end whereby an arcuate gap is formed between the first arcuate end and the second arcuate end.

11. The perforating gun system of claim 10 , wherein the initiator assembly has a central passage that is contiguous with the arcuate gap.

12. The perforating gun system of claim 9 , wherein the charge carrier assembly comprises an electrical connector in signal communication with the initiator assembly, and wherein the electrical connector extends through the central opening of the initiator assembly.

13. The perforating gun system of claim 9 , wherein the initiator assembly comprises an electrical switch having a maximum length extending in a direction parallel to the central axis of the charge carrier that is less than a maximum width of the electrical switch extending in an orthogonal direction relative to the central axis of the charge carrier.

14. The perforating gun system of claim 13 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:1.

15. The perforating gun system of claim 13 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:3.

16. The perforating gun system of claim 13 , wherein a ratio of the maximum length to the maximum width of the electrical switch is less than 1:6.

17. The perforating gun system of claim 9 , wherein the initiator assembly extends between a first end, and a second end opposite the first end and that is circumferentially spaced about a central axis of the initiator assembly from the first end.

18. A perforating gun system, comprising:

an outer housing;

a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly comprises a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier; and

an initiator assembly connectable to the charge carrier assembly and having an externally accessible central opening in which the charge carrier assembly is at least partially receivable, wherein the initiator assembly comprises an annular outer housing having an annular interior, and an annular electrical switch positioned in the annular interior of the outer housing;

wherein the electrical switch is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal.

19. The perforating gun system of claim 18 , wherein the electrical switch comprises a digitally addressable switch.

20. The perforating gun system of claim 18 , wherein the electrical switch comprises an annular printed circuit board and a plurality of electronic components positioned on the printed circuit board.

21. The perforating gun system of claim 18 , wherein both the outer housing and the electrical switch of the initiator assembly are arcuate in shape.

22. The perforating gun system of claim 18 , wherein the electrical switch extends between a first end, and a second end opposite the first end and that is circumferentially spaced about a central axis of the initiator assembly from the first end.

23. The perforating gun system of claim 18 , wherein the electrical switch has a maximum length extending in a direction parallel to the central axis of the charge carrier that is less than a maximum width of the electrical switch extending in an orthogonal direction relative to the central axis of the charge carrier.

24. A perforating gun system, comprising:

an outer housing;

a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly comprises a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier;

an initiator assembly connectable to the second endplate of the charge carrier assembly, wherein the initiator assembly is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal; and

an interrupter insertable into the second endplate, wherein the second endplate defines a first receptacle for receiving at least a portion of the initiator assembly and a second receptacle for receiving at least a portion of the interrupter;

wherein the interrupter, when inserted into the second endplate, is configured to prevent ignition of a detonating cord positioned in the charge carrier following detonation of the detonator, and wherein the interrupter, when removed from the second endplate, is configured to permit the ignition of the detonating cord following the detonation of the detonator.

25. The perforating gun system of claim 24 , wherein the initiator assembly comprises an outer switch housing and an electrical switch positioned in the switch housing, and wherein the interrupter is insertable through an opening formed in the switch housing and into the second endplate.

26. The perforating gun system of claim 24 , wherein the second endplate is configured to physically attach to both the initiator assembly and the interrupter.

27. The perforating gun system of claim 24 , wherein the interrupter is positioned laterally between the detonator and the detonating cord when the interrupter is inserted into the second endplate.

28. The perforating gun system of claim 24 , wherein the interrupter has a central axis extending parallel to the central axis of the charge carrier when inserted into the second endplate.

29. The perforating gun system of claim 24 , wherein the interrupter, when inserted into the second endplate, is configured to prevent a transfer of a ballistic signal between the detonator and a detonating cord positioned in the charge carrier and ballistically coupled to a shaped charge of the perforating gun system, and wherein the interrupter, when removed from the second endplate, is configured to permit the transfer of the ballistic signal between the detonator and the detonating cord.

30. A perforating gun system, comprising:

an outer housing;

a charge carrier assembly slidably receivable in the outer housing, wherein the charge carrier assembly comprises a charge carrier having a central axis, a first endplate coupled to a first end of the charge carrier, and a second endplate coupled to a second end of the charge carrier;

an initiator assembly connectable the charge carrier assembly, wherein the initiator assembly is configured to detonate a detonator of the perforating gun system in response to receiving a firing signal; and

an interrupter insertable through an opening formed in the initiator assembly to couple with the charge carrier, wherein the interrupter is spaced radially outwards from an outer periphery of the initiator assembly when the interrupter is inserted through the opening of the initiator assembly;

wherein the interrupter, when inserted into the opening of initiator assembly, is configured to prevent ignition of a detonating cord positioned in the charge carrier following detonation of the detonator, and wherein the interrupter, when removed from the opening of the initiator assembly, is configured to permit the ignition of the detonating cord following the detonation of the detonator.

31. The perforating gun system of claim 30 , wherein the initiator assembly comprises an outer switch housing and an electrical switch positioned in the switch housing, and wherein the interrupter is insertable through an opening formed in the switch housing and into the second endplate.

32. The perforating gun system of claim 30 , wherein the interrupter is insertable through the opening of the initiator assembly in a direction that is parallel to the central axis of the carrier assembly.

33. The perforating gun system of claim 30 , wherein the interrupter has a central axis extending parallel to the central axis of the charge carrier when inserted through the opening of the initiator assembly.

34. The perforating gun system of claim 30 , wherein the initiator assembly comprises an outer switch housing and an electrical switch positioned in the switch housing, and wherein the switch housing defines the opening of the initiator assembly.

35. The perforating gun system of claim 30 , wherein the interrupter is positioned laterally between the detonator and the detonating cord when the interrupter is inserted through the opening of the initiator assembly.

36. The perforating gun system of claim 30 , wherein the interrupter, when inserted into the opening of initiator assembly, is configured to prevent a transfer of a ballistic signal between the detonator and a detonating cord positioned in the charge carrier and ballistically coupled to a shaped charge of the perforating gun system, and wherein the interrupter, when removed from the opening of the initiator assembly, is configured to permit the transfer of the ballistic signal between the detonator and the detonating cord.

Assignments (3)
SECURITY INTEREST Recorded Oct 30, 2025
From: G & H DIVERSIFIED MFG., L.P.
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 072738/0200 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2025
From: KNIGHT, BENJAMIN; KASH, JAMES; WARD, RYAN; LEE, TIMMOTHY
To: G&H DIVERSIFIED MANUFACTURING LP
Reel/Frame 071552/0748 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2025
From: KASH, JAMES; KNIGHT, BENJAMIN; WARD, RYAN; LEE, TIMMOTHY; LEVINE, CHARLES
To: G&H DIVERSIFIED MANUFACTURING LP
Reel/Frame 071552/0950 →
Continuity (4)
Continuation 17376569 · Jul 15, 2021
Provisional Application 63169182 · Mar 31, 2021
Provisional Application 63052415 · Jul 15, 2020
Related Publication 20240068334A1 · Feb 29, 2024
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