IP Library Patent Application 18509058
Patent Application
App. No. 18/509,058

CO2 PURIFICATION AND REDUCTION SYSTEMS

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Patent No.
US None
App. No.
18/509,058
Abstract

A CO 2 purifier and a CO 2 electrolyzer may be integrated in a single electrochemical unit or cell having a bipolar plate separating the purifier and electrolyzer. In some embodiments, the electrochemical cell has a single positive electrical terminal attached to an anode of the CO 2 electrolyzer or the CO 2 purifier, and a single negative electrical terminal attached to a cathode of the CO 2 electrolyzer or the CO 2 purifier. In such implementations a bipolar plate may serve as a counter-electrode for both the CO 2 electrolyzer and the CO 2 purifier.

Claims (82)

1 . A system comprising:

(a) a first outer electrode of a first polarity;

(b) a CO 2 purifier comprising:

(i) an inlet for receiving impure CO 2,

(ii) the first outer electrode configured to apply an electrical potential of a first polarity,

(iii) a medium that selectively captures and/or removes CO 2 under the influence of a positive electrical potential or a negative electrical potential, and

(iv) an outlet for removing purified CO 2 ;

(c) a second outer electrode configured to apply an electrical potential of a second polarity, opposite the first polarity;

(d) a CO 2 electrolyzer configured to receive the purified CO 2 from the CO 2 purifier, the CO 2 electrolyzer comprising:

(i) an inlet for receiving the purified CO 2 ,

(ii) the second outer electrode, and

(iii) a cathode catalyst configured to electrochemically reduce CO 2 to produce a carbon containing product; and

(e) a bipolar plate separating the CO 2 purifier from the CO 2 electrolyzer and arranged to provide (i) a first bipolar electrode surface of the second polarity for the CO 2 purifier, and (ii) a second bipolar electrode surface of the first polarity for the CO 2 electrolyzer.

2 . The system of claim 1 , wherein the bipolar plate does not have an electrical connection to an external circuit or load.

3 . The system of claim 1 , wherein the CO 2 purifier is configured to produce the purified CO 2 while electrical energy is supplied to the first outer electrode and the second outer electrode.

4 . The system of claim 3 , wherein the CO 2 purifier is configured to continuously produce the purified CO 2 .

5 . The system of claim 1 , wherein the CO 2 purifier comprises a plurality of parallel liquid flow paths between the bipolar plate and the first outer electrode, wherein the plurality of parallel liquid flow paths comprise:

a carbonate donating flow path configured to flow a first solution containing carbonate and/or bicarbonate ions wherein the carbonate donating flow path is bounded on a first side by an anion exchange membrane, and

a carbonate receiving flow path arranged adjacent to said carbonate donating flow path and configured to flow a second solution that is more acidic than the first solution, wherein the carbonate receiving flow path is bounded by said anion exchange membrane that allows the carbonate and/or bicarbonate ions to pass from the carbonate donating flow path to the carbonate receiving flow path, and

wherein the medium comprises the first solution and/or the second solution.

6 . The system of claim 5 , wherein the carbonate donating flow path is bounded on a second side by a bipolar membrane.

7 . The system of claim 5 , wherein the carbonate receiving flow path is bounded by a bipolar membrane.

8 . The system of claim 5 , wherein the plurality of parallel liquid flow paths further comprise:

a second carbonate donating flow path configured to flow the first solution; and

a second carbonate receiving flow path arranged adjacent to said second carbonate donating flow path and configured to flow the second solution.

9 . The system of claim 5 , further comprising a first solution tank configured to supply the first solution to the carbonate donating flow path and a recycle path configured to recycle the first solution from the carbonate donating flow path to the first solution tank.

10 . The system of claim 5 , further comprising a second solution tank configured to supply the second solution to the carbonate receiving flow path and a recycle path configured to recycle the second solution from the carbonate receiving flow path to the second solution tank.

11 . The system of claim 1 , wherein the CO 2 purifier comprises

one or more flow paths configured transport a compound comprising one or more electroactive CO 2 -absorbing moieties between an anode region and a cathode region, and

a controller configured to

apply a cathodic potential and/or flow a cathodic current to the cathode region to thereby cause the compound to absorb CO 2 from the impure CO 2 ,

apply an anodic potential and/or flow an anodic current to the anode region to thereby cause the compound to release CO 2 and produce the purified CO 2 , and

cause the compound to move between the cathode region and the anode region.

12 . The system of claim 11 , wherein the CO 2 purifier further comprises a separator between the cathode region and the anode region.

13 . The system of claim 11 , wherein the compound comprises one or more electroactive CO 2 -absorbing moieties is a polymer.

14 . The system of claim 11 , wherein the one or more CO 2 -absorbing moieties comprise quinone moieties.

15 . The system of claim 1 , wherein the CO 2 electrolyzer comprises a membrane electrode assembly (MEA).

16 . The system of claim 15 , wherein the MEA comprises an anion conducting polymer membrane.

17 . The system of claim 16 , wherein the MEA further comprises a cation conducting polymer membrane in contact with the anion conducting polymer membrane.

18 . The system of claim 1 , wherein the carbon containing product comprises CO, a hydrocarbon, formic acid, an alcohol, or any combination thereof.

19 . The system of claim 1 , further comprising a controller configured to cause electrical energy to be applied to the first outer electrode and the second outer electrode and thereby cause:

the CO 2 purifier to produce the purified CO 2 , and

the cathode catalyst to electrochemically reduce the purified CO 2 to produce the carbon containing product.

20 . The system of claim 1 , wherein the purified CO 2 has a concentration of at least about 20% by volume.

21 . A method of electrochemically reducing CO 2 to a carbon containing product using a system comprising (a) a first outer electrode of a first polarity, (b) a second outer electrode of a second polarity, opposite the first polarity, (c) a CO 2 purifier having the first outer electrode as a CO 2 purifier anode or cathode, (d) a CO 2 electrolyzer having the second outer electrode as a CO 2 electrolyzer anode or cathode, and (e) a bipolar plate separating the CO 2 purifier from the CO 2 electrolyzer and arranged to provide (i) a first bipolar electrode surface of the second polarity for the CO 2 purifier, and (ii) a second bipolar electrode surface of the first polarity for the CO 2 electrolyzer, the method comprising:

receiving impure CO 2 in the CO 2 purifier;

selectively capturing and/or removing CO 2 under the influence of a positive electrical field or a negative electrical field in the CO 2 purifier;

providing purified CO 2 from the CO 2 purifier to the CO 2 electrolyzer; and

electrochemically reducing the purified CO 2 in the CO 2 electrolyzer to produce a carbon containing product.

22 . The method of claim 21 , wherein the bipolar plate does not have an electrical connection to an external circuit or load.

23 . The method of claim 21 , wherein selectively capturing and/or removing CO 2 comprises supplying electrical energy to the first outer electrode and the second outer electrode.

24 . The method of claim 23 , wherein the CO 2 purifier continuously provides the purified CO 2 to the CO 2 electrolyzer.

25 . The method of claim 21 , wherein the CO 2 purifier comprises a plurality of parallel liquid flow paths between the bipolar plate and the first outer electrode, wherein the plurality of parallel liquid flow paths comprise:

a carbonate donating flow path that flows a first solution containing carbonate and/or bicarbonate ions and is bounded on a first side by an anion exchange membrane, and

a carbonate receiving flow path adjacent to said carbonate donating flow path and flows a second solution that is more acidic than the first solution, wherein the carbonate receiving flow path is bounded by said anion exchange membrane that allows the carbonate and/or bicarbonate ions to pass from the carbonate donating flow path to the carbonate receiving flow path.

26 . The method of claim 25 , wherein the carbonate donating flow path is bounded on a second side by a bipolar membrane.

27 . The method of claim 25 , wherein the carbonate receiving flow path is bounded by a bipolar membrane.

28 . The method of claim 25 , wherein the plurality of parallel liquid flow paths further comprise:

a second carbonate donating flow path configured to flow the first solution; and

a second carbonate receiving flow path arranged adjacent to said second carbonate donating flow path and configured to flow the second solution.

29 . The method of claim 25 , further comprising:

supplying the first solution to the carbonate donating flow path from a first solution tank; and

recycling the first solution from the carbonate donating flow path to the first solution tank.

30 . The method of claim 25 , further comprising:

supplying the second solution to the carbonate receiving flow path from a second solution tank; and

recycling the second solution from the carbonate receiving flow path to the second solution tank.

31 . The method of claim 21 , further comprising:

transporting a compound comprising one or more electroactive CO 2 -absorbing moieties between an anode region of the CO 2 purifier and a cathode region of the CO 2 purifier;

applying a cathodic potential and/or flowing a cathodic current to the cathode region to thereby cause the compound to absorb CO 2 from the impure CO 2 ;

applying an anodic potential and/or flowing an anodic current to the anode region to thereby cause the compound to release CO 2 and produce the purified CO 2 ; and

moving the compound between the cathode region and the anode region.

32 . The method of claim 31 , wherein the CO 2 purifier further comprises a separator between the cathode region and the anode region.

33 . The method of claim 31 , wherein the compound comprises one or more electroactive CO 2 -absorbing moieties is a polymer.

34 . The method of claim 31 , wherein the one or more CO 2 -absorbing moieties comprise quinone moieties.

35 . The method of claim 21 , wherein the CO 2 electrolyzer comprises a membrane electrode assembly (MEA).

36 . The method of claim 35 , wherein the MEA comprises an anion conducting polymer membrane.

37 . The method of claim 36 , wherein the MEA further comprises a cation conducting polymer membrane in contact with the anion conducting polymer membrane.

38 . The method of claim 21 , wherein the carbon containing product comprises CO, a hydrocarbon, formic acid, an alcohol, or any combination thereof.

39 . The method of claim 21 , further comprising:

applying electrical energy to the first outer electrode and the second outer electrode and thereby cause:

the CO 2 purifier to produce the purified CO 2 , and the CO 2 electrolyzer to electrochemically reduce the purified CO 2 to produce the carbon containing product.

40 . The method of claim 21 , wherein the purified CO 2 has a concentration of at least about 20% by volume.

Assignments (2)
SECURITY INTEREST Recorded Jan 19, 2026
From: TWELVE BENEFIT CORPORATION
To: SUMITOMO MITSUI BANKING CORPORATION
Reel/Frame 074435/0926 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2023
From: HUO, ZIYANG; WU, YUESHEN
To: TWELVE BENEFIT CORPORATION
Reel/Frame 065845/0163 →