IP Library Granted Patent US 12,704,268
Granted Patent B2
US 12,704,268 · App. 18/512,525 · Granted Aug 11, 2026

Control system for building equipment with secondary strong prevention

Inventors: Jared Fread (Milwaukee, WI); Ryan C. Beaty (Milwaukee, WI); Shawn A. Schlagenhaft (Fon du Lac, WI); Graeme Willmott (West Milwaukee, WI)
Assignee: TYCO FIRE & SECURITY GMBH
F24D19/1048F24D19/1006F24H1/225F24H9/14F25B29/00G05D7/0623G05D23/1923
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,704,268
App. No.
18/512,525
Granted
Aug 11, 2026
Kind
B2
Abstract

A system for controlling building equipment includes building equipment configured to output a resource having a measurable characteristic, a sensor configured obtain a measurement of the measurable characteristic, and a control system. The control system is configured to calculate an additional load factor based on the measurement of the measurable characteristic and a setpoint for the measurable characteristic, obtain an actual load for the building equipment, calculate an effective load based on the additional load factor and the actual load, generate load allocations for the building equipment based on the effective load, and control the building equipment to operate in accordance with the load allocations.

Claims (58)

1 . A system for controlling building equipment, comprising:

building equipment configured to output a resource having a measurable characteristic;

a sensor configured obtain a measurement of the measurable characteristic; and

a control system configured to:

calculate an additional load factor based on the measurement of the measurable characteristic and a setpoint for the measurable characteristic;

obtain an actual load for the building equipment;

calculate an effective load based on the additional load factor and the actual load;

generate load allocations for the building equipment based on the effective load; and

control the building equipment to operate in accordance with the load allocations.

2 . The system of claim 1 , wherein the additional load factor is positive when the measurable characteristic deviates from the setpoint for the measurable characteristic.

3 . The system of claim 1 , wherein the control system is configured to calculate the additional load factor by:

setting the additional load factor to zero in response to the measurement of the measurable characteristic being greater than or equal to the setpoint for the measurable characteristic; and

setting the additional load factor to a non-zero value when the measurement of the measurable characteristic is less than a sum of the setpoint for the measurable characteristic and an offset.

4 . The system of claim 1 , wherein, when the additional load factor is non-zero, the additional load factor comprises a scaling factor multiplied by a difference between the measurement of the measurable characteristic and a sum of the setpoint for the measurable characteristic and an offset.

5 . The system of claim 1 , wherein the control system is configured to generate the load allocations based on the effective load by:

generating a predicted load based on the effective load; and

allocating the predicted load amongst a plurality of devices of the building equipment.

6 . The system of claim 1 , wherein the additional load factor causes the control system to generate the load allocations for the building equipment by increasing a first load allocated to a first device of the building equipment to compensate for a failure of a second device of the building equipment to meet a second load allocated to the second device of the building equipment.

7 . A method for controlling building equipment, the method comprising:

operating building equipment to output a resource having a measurable characteristic;

obtaining a measurement of the measurable characteristic;

calculating an additional load factor based on the measurement of the measurable characteristic and a setpoint for the measurable characteristic;

obtaining an actual load for the building equipment;

calculating an effective load based on the additional load factor and the actual load;

generating load allocations for the building equipment based on the effective load; and

controlling the building equipment in accordance with the load allocations.

8 . The method of claim 7 , wherein the additional load factor is positive when the measurable characteristic deviates from the setpoint for the measurable characteristic.

9 . The method of claim 7 , wherein calculating the additional load factor comprises setting the additional load factor to zero in response to the measurement of the measurable characteristic being greater than or equal to the setpoint for the measurable characteristic.

10 . The method of claim 7 , wherein calculating the additional load factor comprises:

calculating a sum of the setpoint for the measurable characteristic and an offset; and

in response to the measurement of the measurable characteristic being less than the sum of the setpoint for the measurable characteristic and the offset:

determining a difference between the measurement of the measurable characteristic and the sum; and

multiplying the difference by a scaling factor.

11 . The method of claim 7 , wherein generating the load allocations comprises:

generating a predicted load for the building equipment based on the effective load; and

allocating the predicted load amongst the building equipment.

12 . The method of claim 7 , wherein generating the load allocations for the building equipment based on the effective load comprises increasing a first load allocated to a first device of the building equipment to compensate for a failure of a second device of the building equipment to meet a second load allocated to the second device of the building equipment.

13 . A method for controlling building equipment, comprising:

operating building equipment to output a resource having a measurable characteristic;

obtaining a measurement of the measurable characteristic at an output of the building equipment and a setpoint for the measurable characteristic at the output of the building equipment;

calculating an additional load factor based on the measurement and the setpoint;

obtaining an actual load for the building equipment;

calculating an effective load for the building equipment based on a sum of the actual load and the additional load factor;

generating load allocations for the building equipment based on the effective load; and

controlling the building equipment based on the load allocations.

14 . The method of claim 13 , comprising controlling the building equipment with a control loop configured to drive the measurable characteristic towards the setpoint.

15 . The method of claim 13 , wherein the additional load factor is positive when the measurement deviates from the setpoint.

16 . The method of claim 13 , wherein calculating the additional load factor comprises setting the additional load factor to zero in response to the measurement being greater than or equal to the setpoint.

17 . The method of claim 13 , wherein calculating the additional load factor comprises:

calculating a sum of the setpoint and an offset; and

in response to the measurement being less than the sum of the setpoint and the offset:

determining a difference between the measurement and the sum; and

multiplying the difference by a scaling factor.

18 . The method of claim 13 , wherein generating the load allocations comprises:

generating a predicted load for the building equipment based on the effective load; and

allocating the predicted load amongst a plurality of devices of the building equipment.

19 . The method of claim 13 , wherein generating the load allocations for the building equipment based on the effective load comprises increasing a first load allocated to a first device of the building equipment to compensate for a failure of a second device of the building equipment to meet a second load allocated to the second device of the building equipment.

20 . The method of claim 13 , wherein the building equipment comprises a chiller.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067056/0552 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: FREAD, JARED; BEATY, RYAN C.; SCHLAGENHAFT, SHAWN A.; WILLMOTT, GRAEME
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 065600/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 065600/0684 →
Continuity (2)
Continuation 16260030 · Jan 28, 2019
Related Publication 20240093883A1 · Mar 21, 2024
References Cited (102)
US 4487028A · Foye · 1984 [cited by applicant]
US 9447985B2 · Johnson · 2016 [cited by applicant]
US 10101730B2 · Wenzel et al. · 2018 [cited by applicant]
US 10101731B2 · Asmus et al. · 2018 [cited by applicant]
US 10175681B2 · Wenzel et al. · 2019 [cited by applicant]
US 10809705B2 · Przybylski · 2020 [cited by applicant]
US 10871756B2 · Johnson et al. · 2020 [cited by applicant]
US 10901440B2 · Pickard et al. · 2021 [cited by applicant]
US 10908578B2 · Johnson et al. · 2021 [cited by applicant]
US 10921768B2 · Johnson et al. · 2021 [cited by applicant]
US 11156978B2 · Johnson et al. · 2021 [cited by applicant]
US 11415330B2 · Costakis et al. · 2022 [cited by applicant]
US 20030055798A1 · Hittle et al. · 2003 [cited by applicant]
US 20070295286A1 · Donnelly et al. · 2007 [cited by applicant]
US 20080162077A1 · Chang et al. · 2008 [cited by applicant]
US 20080216771A1 · Paine · 2008 [cited by applicant]
US 20110100618A1 · Carlson et al. · 2011 [cited by applicant]
US 20120174609A1 · Matsuo et al. · 2012 [cited by applicant]
US 20140060457A1 · Hill et al. · 2014 [cited by applicant]
US 20150316903A1 · Asmus et al. · 2015 [cited by applicant]
US 20150316907A1 · Elbsat et al. · 2015 [cited by applicant]
US 20150316946A1 · Wenzel et al. · 2015 [cited by applicant]
US 20160169539A1 · Deivasigamani et al. · 2016 [cited by applicant]
US 20160178221A1 · Thornton et al. · 2016 [cited by applicant]
US 20160209852A1 · Beyhaghi et al. · 2016 [cited by applicant]
US 20160299999A1 · James et al. · 2016 [cited by applicant]
US 20170031962A1 · Turney et al. · 2017 [cited by applicant]
US 20170343267A1 · Erpelding et al. · 2017 [cited by applicant]
US 20180135868A1 · Johnson et al. · 2018 [cited by applicant]
US 20190072943A1 · Przybylski · 2019 [cited by applicant]
US 20190163213A1 · Ostrye et al. · 2019 [cited by applicant]
US 20200116415A1 · Erpelding et al. · 2020 [cited by applicant]
US 20200341434A1 · Beaty et al. · 2020 [cited by applicant]
US 20210158975A1 · Turney et al. · 2021 [cited by applicant]
CA 2957726A1 · 2016 [cited by applicant]
CA 3043996A1 · 2018 [cited by applicant]
EP 1156286A2 · 2001 [cited by applicant]
EP 3186687A4 · 2017 [cited by applicant]
EP 3497377A1 · 2019 [cited by applicant]
WO WO2012161804A1 · 2012 [cited by applicant]
WO WO2013130956A1 · 2013 [cited by applicant]
Afram et al., “Theory and Application of HVAC Control Systems—A review of Model Predictive Control (MPC),” Building and Environment, Feb. 2014, vol. 72 (pp. 343-355). [cited by applicant]
Ahn et al., “Optimal Control Development for Chilled Water Plants Using a Quadratic Representation,” Energy and Buildings, Apr. 2001, vol. 33, No. 4 (pp. 371-378). [cited by applicant]
Burer et al., “Non-convex Mixed-Integer Nonlinear Programming: A Survey,” Surveys in Operations Research and Management Science, Jul. 2012, vol. 17, No. 2 (pp. 97-106). [cited by applicant]
Cantoni, A., “Optimal Curve Fitting with Piecewise Linear Functions,” IEEE Transactions on Computers, Jan. 1971, vol. 20, No. (pp. 59-67). [cited by applicant]
Corbin et al., “A Model Predictive Control Optimization Environment for Real-Time Commercial Building Application,” Journal of Building Performance Simulation, 2013, (Published online: Jan. 11, 2012) vol. 6, No. 3 (pp. … [cited by applicant]
Drgona et al., “All you Need to Know about Model Predictive Control for Buildings,” Annual Reviews in Control, 2020, vol. 50 (pp. 190-232). [cited by applicant]
EPO Notice of Opposition to a European Patent issued in Appl. Ser. No. EP 16165681.4 dated May 2, 2023 (48 pages). [cited by applicant]
EPO Notice of Opposition to a European Patent issued in Appl. Ser. No. EP 16165681.4 dated May 2, 2023 (51 pages). [cited by applicant]
EPO Notice of Opposition to a European Patent with Consolidated List issued in EP Appl. Ser. No. 16165681.4 dated May 2, 2023 (4 pages). [cited by applicant]
EPO Office Action on EP Appl. Ser. No. 16165681.4 dated Apr. 6, 2021 (7 pages). [cited by applicant]
Extended European Search Report on EP Appl. Ser. No. 16165681.4 dated Oct. 20, 2016 (5 pages). [cited by applicant]
Extended European Search Report on EP Appl. Ser. No. 22177772.5 dated Sep. 26, 2022 (11 pages). [cited by applicant]
Hackner, J.R., “HVAC system dynamics and energy use in existing buildings,” Doctoral Dissertation, University of Madison, Wisconsin, 1984 (174 pages). [cited by applicant]
Haves et al., “Model Predictive Control of HVAC Systems: Implementation and Testing at the University of California, Merced,” Technical Report, U.S. Department of Energy Office of Scientific and Technical Information, J… [cited by applicant]
Huang et al., “A New Model Predictive Control Scheme for Energy and Cost Savings in Commercial Buildings: An Airport Terminal Building Case Study,” Building and Environment, Jul. 2015, vol. 89 (pp. 203-216). [cited by applicant]
Kelman et al., “Analysis of Local Optima in Predictive Control for Energy Efficient Buildings,” Journal of Building Performance Simulation, Apr. 16, 2012, vol. 6, No. 3 (pp. 236-255). [cited by applicant]
Koehler et al., “Building Temperature Distributed Control via Explicit MPC and ‘Trim and Respond’ Methods,” European Control Conference (ECC), Jul. 17-19, 2013, Zurich, Switzerland (pp. 4334-4339). [cited by applicant]
Kwadzogah et al., “Model Predictive Control for HVAC Systems—A Review, 2013 IEEE International Conference on Automation Science and Engineering, Model Predictive Control for HVAC Systems—A Review,” 2013 IEEE Internation… [cited by applicant]
Mckenna et al., “A TRNSYS model of a building HVAC system with GSHP and PCM thermal energy storage—component modelling and validation,” Proceedings of BS2013: 13th Conference of International Building Performance Simula… [cited by applicant]
Mossolly et al., “Optimal Control Strategy for a Multizone Air Conditioning System Using a Genetic Algorithm,” Energy, Jan. 2009, vol. 34, No. 1 (pp. 58-66). [cited by applicant]
Nassif et al., “Optimization of HVAC Control System Strategy Using Two-Objective genetic Algorithm,” International Journal of HVA C&R Research, vol. 11, No. 3 (pp. 459-486). [cited by applicant]
Restriction Requirement for U.S. Appl. No. 16/260,030 dated Jan. 5, 2022 (6 pages). [cited by applicant]
Sourbon et al., “Dynamic Thermal Behaviour of Buildings with Concrete Core Activation,” Dissertation, Arenberg Doctoral School of Science, Engineering & Technology, Katholieke Universiteit Leuven—Faculty of Engineering … [cited by applicant]
Stluka et al., “Energy Management for Buildings and Microgrids,” 2011 50th IEEE Conference on Decision and Control and European Control Conference (CDCECC) Orlando, FL, USA, Dec. 12-15, 2011 (pp. 5150-5157). [cited by applicant]
Strurznegger, D., “Model Predictive Building Climate Control, Steps Towards Practice,” Doctoral Thesis, Automatic Control Laboratory, Zurich, Switzerland, 2014 (176 pages). [cited by applicant]
Sun et al., Optimal Control of Building HVAC&R Systems Using Complete Simulation-Based Sequential Quadratic Programming (CSB-SQP), Building and Environment, May 2005, vol. 40, No. 5 (pp. 657-669). [cited by applicant]
Third Party Observation Report on EP Appl. Ser. No. 16165681.4 dated Jan. 15, 2020 (8 pages). [cited by applicant]
Third Party Observation Report on EP Appl. Ser. No. 16165681.4 dated Oct. 5, 2018 (6 pages). [cited by applicant]
Verhelst et al., “Study of the Optimal Control Problem Formulation for Modulating Air-to-Water Heat Pumps Connected to a Residential Floor Heating System,” Energy and Buildings, Feb. 2012, vol. 45 (pp. 43-53). [cited by applicant]
Verhelst, C., “Model Predictive Control of Ground Coupled Heat Pump Systems in Office Buildings,” Dissertation, Arenberg Doctoral School of Science, Engineering & Technology, Katholieke Universiteit Leuven—Faculty of En… [cited by applicant]
Wang et al., “Model-Based Optimal Control of VAV Air-Conditioning System Using Genetic Algorithm,” Building and Environment, Aug. 2000, vol. 35, No. 6 (pp. 471-487). [cited by applicant]
Wang et al., “Supervisory and Optimal Control of Building HVAC Systems: A Review,” HVAC&R Research, Jan. 2008, vol. 14, No. 1 (pp. 3-32). [cited by applicant]
Xi et al., “Support Vector Regression Model Predictive Control on a HVAC Plant,” Control Engineering Practice, Aug. 2007, vol. 15, No. 8 (pp. 897-908). [cited by applicant]
Yao et al., “Global Optimization of a Central Air-Conditioning System Using Decomposition-Coordination Method,” Energy and Buildings, May 2010, vol. 42, No. 5 (pp. 570-583). [cited by applicant]
CoolingLogic, “CoolingLogic: Up early, saving billions.” URL: http://coolinglogic.com/documents/MarketingFlyer_FINAL_HiRes8.5x11.pdf, retrieved from internet Oct. 27, 2022 (1 page). [cited by applicant]
Incomplete File of Communication with Various Companies, etc. in 2016-2021, URL: http://coolinglogic.com/documents/22072101_Letters_and_Signature_Receipts.pdf, published, as one document, on: Jul. 21, 2022 (211 pages). [cited by applicant]
Johnson Heating and Cooling L.L.C., “Divine Grace Building Automation (Images),” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Oakland-County-Michigan/Building-Automation-Images.html, retrieved from i… [cited by applicant]
Johnson Heating and Cooling L.L.C., “Divine Grace Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Oakland-County-Michigan/Building-Automation-Divine-Grace.html, retrieved from inte… [cited by applicant]
Johnson Heating and Cooling L.L.C., “Excel Rehabilitation Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Waterford-Michigan/Building-Automation-System--Excel.html, retrieved from … [cited by applicant]
Johnson Heating and Cooling L.L.C., “Intertek Testing Services Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Plymouth-Michigan/Building-Automation-System-Plymouth-Michigan.html, … [cited by applicant]
Johnson Heating and Cooling L.L.C., “JLA Medical Building Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Waterford-Michigan/Building-Automation-System--JLA.html, retrieved from in… [cited by applicant]
Johnson Heating and Cooling L.L.C., “Mosaic Christian Building Automation (Images),” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Detroit/Building-Automation-Images.html, retrieved from internet Oct.… [cited by applicant]
Johnson Heating and Cooling L.L.C., “Mosaic Christian Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Detroit/Mosaic-Christian.html, retrieved from internet Oct. 27, 2022 (5 pages). [cited by applicant]
Johnson Heating and Cooling L.L.C., “Shepherd's Gate Lutheran Church Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Shelby-Township-Michigan/Building-Automation-Systems-SG.html, r… [cited by applicant]
Johnson Heating and Cooling L.L.C., “St. Clair County Residence Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/St-Clair-Michigan/Building-Automation-System-St-Clair-Michigan.html,… [cited by applicant]
Johnson Heating and Cooling L.L.C., “St. Joseph Mercy Oakland U. C. Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Waterford-Michigan/Building-Automation-Systems-SJMO.html, retrie… [cited by applicant]
Johnson Heating and Cooling L.L.C., “Waterford Internal Medicine Building Automation,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Waterford-Michigan/Building-Automation-Systems-WIM.html, retrieved … [cited by applicant]
Johnson Heating and Cooling, LLC, “Building Automation Clawson Michigan 2.0,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Clawson-Michigan/Building-Automation-Clawson-Manor-2.html, retrieved from th… [cited by applicant]
Johnson Heating and Cooling, LLC, “Building Automation Images Clawson Michigan 2.0,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Clawson-Michigan/Building-Automation-Clawson-Manor-2-Images.html, ret… [cited by applicant]
Johnson Heating and Cooling, LLC, “Building Automation System Clawson Michigan Clawson Manor,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Clawson-Michigan/Building-Automation-System-Clawson-Manor.h… [cited by applicant]
Johnson Heating and Cooling, LLC, “Building Automation System in Michigan Images,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Macomb-County-Michigan/Building-Automation-Images.html; retrieved from … [cited by applicant]
Johnson Heating and Cooling, LLC, “Building Automation System in Michigan,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Macomb-County-Michigan/Building-Automation-Confidential-Customer.html; retriev… [cited by applicant]
Johnson Solid State LLC, “Building Automation Equipment,” URL: http://cooljohnson.com/Video/Building_Automation/Confidential_Customer_BLD_2/Building_Automation_Equipment.mp4, retrieved from internet Oct. 27, 2022 (35 pa… [cited by applicant]
Johnson Solid State LLC, “Building Automation GUI,” URL: http://cooljohnson.com/Video/Building_Automation/Confidential_Customer_BLD_2/Building_Automation_GUI.mp4, retrieved from internet Oct. 27, 2022 (24 pages). [cited by applicant]
Johnson Solid State LLC, “Cooling Logic Overview,” URL: http://coolinglogic.com/documents/CoolingLogic_Overview_High_Quality.mp4, retrieved from internet Oct. 27, 2022 (16 pages). [cited by applicant]
Johnson Solid State LLC, “So what is CoolingLogic™?” URL: http://coolinglogic.com/Coolinglogic-How-it-Works.html, retrieved from the internet Oct. 27, 2022 (3 pages). [cited by applicant]
Johnson, David, “A Method to Increase HVAC System Efficiency and Decrease Energy Consumption,” White Paper: Johnson Solid State, LLC, URL: http://coolinglogic.com/documents/16102106_White_Paper_High_Resolution_Protected… [cited by applicant]
Johnson, David, “CoolingLogic™: Changing the Way You Cool,” Report: Johnson Solid State, LLC, URL: http://coolinglogic.com/documents/18111303_Changing_the_way_you_Cool.pdf, Nov. 7, 2018 (12 pages). [cited by applicant]
Johnson, David, “CoolingLogic™: Mosaic Christian Church a Case Study,” Report: Johnson Solid State, LLC, URL: http://coolinglogic.com/documents/19020301_Mosaic_Christian_Coolinglogic_Case_Study.pdf, Feb. 2, 2019 (140 pa… [cited by applicant]
Johnson, David, “Excel Rehabilitation Building Automation: Building Automation System User Manual ,” URL: http://cooljohnson.com/Building-Automation-Systems-Michigan/Waterford-Michigan/Building-Automation-System-Excel-M… [cited by applicant]
Johnson, David, “Temperature Control System and Methods for Operating Same,” Pre-Publication printout of U.S. Appl. No. 15/231,943, filed Aug. 9, 2016, URL: http://coolinglogic.com/documents/16080901_CIP_As_Filed.pdf (9… [cited by applicant]