IP Library Granted Patent US 12,406,650
Granted Patent B2
US 12,406,650 · App. 18/521,371 · Granted Sep 2, 2025

Apparatuses and methods for improved noise reduction and voice capture in respiratory protective devices

Inventors: En Yi Chen (Charlotte, NC); Li Cheng (Charlotte, NC); Zhicheng Zou (Charlotte, NC)
G10K11/17825G10K11/1785G10K2210/109
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Quick Facts
Patent No.
US 12,406,650
App. No.
18/521,371
Granted
Sep 2, 2025
Kind
B2
Abstract

Apparatuses and methods for improved noise reduction and voice capture in respiratory protective devices are provided. For example, an example respiratory protective device includes at least one fan component secured to the respiratory protective device, at least one sound sensor component positioned within the respiratory protective device and generating a detected sound signal, and a controller component electronically coupled to the at least one fan component. In some examples, the controller component is configured to receive a detected fan speed signal, retrieve a corresponding noise profile data object, generate a noise-reduced sound signal, and transmit the noise-reduced sound signal to a data communication component.

Claims (83)

1. A respiratory protective device comprising:

at least one fan component secured to the respiratory protective device;

at least one sound sensor component positioned within the respiratory protective device and generating a detected sound signal; and

a controller component electronically coupled to the at least one fan component, wherein the controller component is configured to:

receive a detected fan speed signal comprising a detected rotation speed indication associated with the at least one fan component;

retrieve, from a data storage component, a corresponding noise profile data object from a plurality of noise profile data objects based at least in part on the detected rotation speed indication;

generate a noise-reduced sound signal based at least in part on the corresponding noise profile data object and the detected sound signal; and

transmit the noise-reduced sound signal to a data communication component.

2. The respiratory protective device of claim 1 , wherein the respiratory protective device further comprises:

an audio controller component in electronic communication with the at least one sound sensor component and the controller component.

3. The respiratory protective device of claim 2 , wherein the audio controller component is configured to:

receive the detected sound signal from the at least one sound sensor component; and

transmit the detected sound signal to the controller component.

4. The respiratory protective device of claim 1 , wherein the corresponding noise profile data object comprises a rotation speed indication, one or more threshold sensitivity indications, and one or more frequency band indications.

5. The respiratory protective device of claim 4 , wherein, when generating the noise-reduced sound signal, the controller component is configured to:

determine one or more gain control parameters for each of the one or more frequency band indications; and

apply at least one of a time-smoothing model or a frequency-smoothing model on the detected sound signal.

6. The respiratory protective device of claim 1 , wherein each of the plurality of noise profile data objects is associated with one of a plurality of rotation speed indications.

7. The respiratory protective device of claim 6 , wherein, prior to receiving the detected fan speed signal, the controller component is configured to:

generate the plurality of noise profile data objects; and

store the plurality of noise profile data objects in the data storage component.

8. The respiratory protective device of claim 7 , wherein, when generating the plurality of noise profile data objects, the controller component is configured to:

determine a rotation speed indication from the plurality of rotation speed indications;

transmit a fan component activation signal to the at least one fan component, wherein the fan component activation signal comprises the rotation speed indication;

receive a sound signal generated by the at least one sound sensor component; and

generate a noise profile data object based at least in part on the sound signal.

9. The respiratory protective device of claim 8 , wherein the noise profile data object comprises the rotation speed indication, one or more threshold sensitivity indications, and one or more frequency band indications, wherein, when generating the noise profile data object, the controller component is configured to:

determine the one or more frequency band indications associated with the sound signal;

calculate one or more statistical metric parameters associated with each of the one or more frequency band indications; and

determine the one or more threshold sensitivity indications associated with each of the one or more frequency band indications based at least in part on the one or more statistical metric parameters.

10. The respiratory protective device of claim 6 , wherein the controller component is configured to:

receive a noise reduction calibration indication;

generate a plurality of calibrated noise profile data objects; and

update the plurality of noise profile data objects based at least in part on the plurality of calibrated noise profile data objects.

11. A computer-implemented method comprising:

receiving, by a controller component of a respiratory protective device, a detected fan speed signal comprising a detected rotation speed indication associated with at least one fan component;

retrieving, from a data storage component by the controller component, a corresponding noise profile data object from a plurality of noise profile data objects based at least in part on the detected rotation speed indication;

generating, by the controller component, a noise-reduced sound signal based at least in part on the corresponding noise profile data object and a detected sound signal; and

transmitting, by the controller component, the noise-reduced sound signal to a data communication component.

12. The computer-implemented method of claim 11 , wherein the respiratory protective device further comprises:

an audio controller component in electronic communication with the controller component.

13. The computer-implemented method of claim 12 , further comprising:

receiving, by the audio controller component, the detected sound signal from at least one sound sensor component; and

transmitting, by the audio controller component, the detected sound signal to the controller component.

14. The computer-implemented method of claim 11 , wherein the corresponding noise profile data object comprises a rotation speed indication, one or more threshold sensitivity indications, and one or more frequency band indications.

15. The computer-implemented method of claim 14 , wherein generating the noise-reduced sound signal comprises:

determining, by the controller component, one or more gain control parameters for each of the one or more frequency band indications; and

applying, by the controller component, at least one of a time-smoothing model or a frequency-smoothing model on the detected sound signal.

16. The computer-implemented method of claim 11 , wherein each of the plurality of noise profile data objects is associated with one of a plurality of rotation speed indications.

17. The computer-implemented method of claim 16 , wherein, prior to receiving the detected fan speed signal, the computer-implemented method comprises:

generating, by the controller component, the plurality of noise profile data objects; and

storing, by the controller component, the plurality of noise profile data objects in the data storage component.

18. The computer-implemented method of claim 17 , wherein generating the plurality of noise profile data objects comprises:

determining, by the controller component, a rotation speed indication from the plurality of rotation speed indications;

transmitting, by the controller component, a fan component activation signal to the at least one fan component, wherein the fan component activation signal comprises the rotation speed indication;

receiving, by the controller component, a sound signal generated by at least one sound sensor component; and

generating, by the controller component, a noise profile data object based at least in part on the sound signal.

19. The computer-implemented method of claim 18 , wherein the noise profile data object comprises the rotation speed indication, one or more threshold sensitivity indications, and one or more frequency band indications, wherein generating the noise profile data object comprises:

determining, by the controller component, the one or more frequency band indications associated with the sound signal;

calculating, by the controller component, one or more statistical metric parameters associated with each of the one or more frequency band indications; and

determining, by the controller component, the one or more threshold sensitivity indications associated with each of the one or more frequency band indications based at least in part on the one or more statistical metric parameters.

20. The computer-implemented method of claim 16 , further comprising:

receiving, by the controller component, a noise reduction calibration indication;

generating, by the controller component, a plurality of calibrated noise profile data objects; and

updating, by the controller component, the plurality of noise profile data objects based at least in part on the plurality of calibrated noise profile data objects.

21. A respiratory protective device comprising:

at least one fan component secured to the respiratory protective device;

at least one sound sensor component positioned within the respiratory protective device and generating a detected sound signal; and

a controller component electronically coupled to the at least one fan component, wherein the controller component is configured to:

generate a plurality of noise profile data objects, wherein each of the plurality of noise profile data objects is associated with one of a plurality of rotation speed indications associated with the at least one fan component;

store the plurality of noise profile data objects in a data storage component;

receive a detected fan speed signal comprising a detected rotation speed indication associated with the at least one fan component;

retrieve, from the data storage component, a corresponding noise profile data object from the plurality of noise profile data objects based at least in part on the detected rotation speed indication;

generate a noise-reduced sound signal based at least in part on the corresponding noise profile data object and the detected sound signal; and

transmit the noise-reduced sound signal to a data communication component.

22. A respiratory protective device comprising:

at least one fan component secured to the respiratory protective device;

at least one sound sensor component positioned within the respiratory protective device and generating a detected sound signal; and

a controller component electronically coupled to the at least one fan component, wherein the controller component is configured to:

receive a detected fan speed signal comprising a detected rotation speed indication associated with the at least one fan component;

retrieve a corresponding noise profile data object from a plurality of noise profile data objects based at least in part on the detected rotation speed indication, wherein the corresponding noise profile data object comprises a rotation speed indication, one or more threshold sensitivity indications, and one or more frequency band indications;

generate a noise-reduced sound signal based at least in part on the corresponding noise profile data object and the detected sound signal; and

transmit the noise-reduced sound signal to a data communication component.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2025
From: HONEYWELL INTERNATIONAL INC.
To: HONEYWELL SAFETY PRODUCTS USA, INC.
Reel/Frame 070538/0643 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2023
From: CHEN, EN YI; CHENG, LI; ZOU, ZHICHENG
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 065685/0441 →