IP Library Granted Patent US 12,305,552
Granted Patent B2
US 12,305,552 · App. 18/524,127 · Granted May 20, 2025

Exhaust gas joule heater

Inventors: Carlos Fonte (Royston, GB); Gregory Gregori (Royston, GB); Nigel Jones (Royston, GB); Chris Morgan (Royston, GB); Daniel Oakes (Royston, GB); Timothy O'Connell (Royson, GB)
Assignee: Johnson Matthey Public Limited Company
F01N3/027F01N3/0222F01N3/101F01N3/103F01N3/2066F01N2240/16
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Quick Facts
Patent No.
US 12,305,552
App. No.
18/524,127
Granted
May 20, 2025
Kind
B2
Abstract

An apparatus for the catalytic treatment of gas having a casing and a catalytic article within the casing wherein the catalytic article comprises a ceramic honeycomb monolith which hosts a metallic track containing at least one least one metal, metal alloy, or an inorganic oxide.

Claims (22)

1. An apparatus for the catalytic treatment of gas comprising:

i. a casing having a gas inlet and a gas outlet; and

ii. a ceramic honeycomb monolith having an inlet end surface at an inlet end thereof, and an outlet end surface at an outlet end thereof, and a plurality of channels through which gas can flow, wherein the channels extend from the inlet surface to the outlet surface, and a metallic coating within a trench manufactured by stereolithography or three-dimensional screen printing,

wherein the coated trench forms a metallic track,

wherein the metallic coating contains at least one metal, metal alloy, or an inorganic oxide selected from titania, zirconia, and zeolite, and

wherein the metallic coating is hosted on the ceramic honeycomb monolith disposed within the casing.

2. The apparatus of claim 1 , wherein the apparatus is suitable for catalyzing the conversion of one or more of the components of the gas.

3. The apparatus of claim 2 , wherein the conversion involves reduction.

4. The apparatus of claim 2 , wherein the conversion involves oxidation.

5. The apparatus of claim 2 , wherein the metallic coating contains an inorganic oxide selected from titania, zirconia, and zeolite.

6. The apparatus of claim 2 , wherein the metallic coating contains at least one metal or metal alloy.

7. The apparatus of claim 6 , wherein the metal or metal alloy is one of silver, gold, platinum, rhodium, ruthenium, iron, chromium, titanium, an alloy of one or more thereof, or nichrome.

8. The apparatus of claim 6 , wherein the metal is iron, chromium, titanium, an alloy of one or more thereof, or nichrome.

9. The apparatus of claim 6 , wherein the metal is iron or iron alloy.

10. The apparatus of claim 6 , wherein the metal is chromium or chromium alloy.

11. The apparatus of claim 6 , wherein the metal is titanium or titanium alloy.

12. The apparatus of claim 6 , wherein the metal is silver, silver oxide, or silver alloy.

13. The apparatus of claim 6 , wherein the metal is gold or gold alloy.

14. The apparatus of claim 2 , wherein the metallic coating comprises metal on the inlet end surface of the monolith.

15. The apparatus of claim 2 , wherein the metallic coating comprises metal on the outlet end surface of the monolith.

16. The apparatus of claim 1 , wherein the substrate has a tubular shape.

17. The apparatus of claim 1 , wherein the substrate has a cylindrical shape.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2024
From: FONTE, CARLOS MANUEL PEREIRA DA; GREGORI, GREGORY PAVLOS; JONES, NIGEL RAE; MORGAN, CHRIS; OAKES, DANIEL CHARLES HOWARD; O'CONNELL, TIMOTHY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 066057/0564 →
Continuity (4)
Continuation 18156525 · Jan 19, 2023
Continuation 17249875 · Mar 17, 2021
Provisional Application 63002396 · Mar 31, 2020
Related Publication 20240133327A1 · Apr 25, 2024
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