Helmet shroud assembly
View Patent ↗The shroud assembly is configured for attachment to the front of a helmet or other headgear. The shroud assembly includes an interface for the removable attachment of an accessory mount used to couple an electronic or optoelectronic imaging device to the headgear. An example shroud assembly comprises a polymer frame and an insert formed of a metal or metal alloy. The polymer frame is overmolded onto the insert such that the polymer frame and the insert cooperate to form an interface for the removable attachment of an accessory mount. The interface includes an upper recess and a lower recess. The upper recess is configured to act as a bearing surface for an engaging latch member of the accessory mount, and the lower recess is configured to act as a bearing surface for another engaging latch member of the accessory mount.
1. A shroud assembly comprising:
a polymer frame; and
an insert formed of a metal or metal alloy;
wherein:
the polymer frame is overmolded onto the insert such that the polymer frame and the insert cooperate to form an interface for the removable attachment of an accessory mount;
the interface includes an upper recess and a lower recess;
the upper recess is configured to act as a bearing surface for an engaging latch member of the accessory mount; and
the lower recess is configured to act as a bearing surface for another engaging latch member of the accessory mount.
2. The shroud assembly of claim 1 , wherein the interface includes a first sidewall and a second sidewall that define opposite sides of the interface, the first and second sidewalls are spaced a sufficient distance apart to provide an interference fit between the accessory mount and the first and second sidewalls.
3. The shroud assembly of claim 2 , wherein the first and second sidewalls extend vertically and are positioned between the upper recess and the lower recess.
4. The shroud assembly of claim 1 , wherein the insert comprises a top crossmember and a bottom crossmember.
5. The shroud assembly of claim 4 , wherein the top crossmember and the bottom crossmember are horizontally oriented and structurally connected by a pair of vertically aligned side posts, collectively delineating the boundaries of a central opening.
6. A shroud assembly comprising:
a polymer frame; and
an insert formed of a metal or metal alloy;
wherein:
the polymer frame is overmolded onto the insert;
the polymer frame and the insert cooperate to form an interface for the removable attachment of an accessory mount;
the interface includes an upper recess and a lower recess; and
the upper recess and the lower recess each include an interior-facing sidewall that is an exposed portion of the insert not covered by the polymer frame.
7. The shroud assembly of claim 6 , wherein the interior-facing sidewall of the upper recess is configured to act as a bearing surface for an engaging latch member of the accessory mount, and the interior-facing sidewall of the lower recess is configured to act as a bearing surface for another engaging latch member of the accessory mount.
8. The shroud assembly of claim 7 , wherein the interface includes a first sidewall and a second sidewall that define opposite sides of the interface, the first and second sidewalls are spaced a sufficient distance apart to provide an interference fit between the accessory mount and the first and second sidewalls.
9. The shroud assembly of claim 8 , wherein the first and second sidewalls extend vertically and are positioned between the upper recess and the lower recess.
10. The shroud assembly of claim 6 , wherein the insert comprises a top crossmember and a bottom crossmember.
11. The shroud assembly of claim 10 , wherein the interior-facing sidewall of the upper recess is a portion of the top crossmember, and the interior-facing sidewall of the lower recess is a portion of the bottom crossmember.
12. The shroud assembly of claim 11 , wherein the top crossmember and the bottom crossmember are horizontally oriented and structurally connected by a pair of vertically aligned side posts, collectively delineating the boundaries of a central opening.
13. A shroud assembly comprising:
a metal alloy insert; and
a polymer frame overmolded onto the insert;
an accessory mount interface formed by the metal alloy insert and the polymer frame, the accessory mount interface comprising:
an upper recess in which a first interior-facing sidewall of the metal alloy insert is exposed; and
a lower recess in which a second interior-facing sidewall of the metal alloy insert is exposed.
14. The shroud assembly of claim 13 , wherein the metal alloy insert comprises a top crossmember and a bottom crossmember, connected to each other by a first side post and a second side post, and further wherein the top and bottom crossmembers are offset from the first and second side posts.
15. The shroud assembly of claim 14 , wherein the first interior-facing sidewall is a portion of the top crossmember, and the second interior-facing sidewall is a portion of the bottom crossmember.
16. The shroud assembly of claim 14 , wherein the top crossmember, the bottom crossmember, the first side post, and the second side post substantially delineate a boundary of a central opening.
17. The shroud assembly of claim 16 , wherein polymer frame comprises a bridge that extends across the central opening from the first side post to the second side post.
18. The shroud assembly of claim 13 , wherein the metal alloy insert stiffens the polymer frame around the accessory mount interface.
19. The shroud assembly of claim 13 , wherein the polymer frame comprises a generally concave back surface.
20. The shroud assembly of claim 13 , wherein the polymer frame further comprises a back surface, the back surface comprising a plurality of cavities.