Augmented reality near-eye pupil-forming catadioptric optical engine in glasses format

1. A compact augmented reality (AR) display system comprising:

an eyeglass frame including a support housing extending along a longitudinal axis between a pair of opposing temple support arms; and

a pair of near-eye pupil forming catadioptric optical engines mounted to the eyeglass frame and spaced along the longitudinal axis, each of the near-eye pupil forming catadioptric optical engines including:

an image generator forming a 2D image;

an optical imaging assembly mounted to the support housing and orientated along a first optical axis, the optical imaging assembly configured to form an exit pupil along the first optical axis for viewing the 2D image by a viewer, the optical imaging assembly including a spherical combiner and a first beam splitter positioned between the spherical combiner and the exit pupil; and

an optical image relay assembly positioned within the support housing and orientated along a second optical axis orientated at an oblique vertical angle from the first optical axis, the optical image relay assembly configured to conjugate the formed 2D image from the image generator to a viewer retina and to relay an intermediate exit pupil of the optical image relay assembly to a viewer iris along a third optical axis that is perpendicular to the second optical axis;

wherein the optical image relay assembly includes:

a mangin mirror positioned along the second optical axis and configured to reflect the 2D image along the second optical axis; and

a polarizing beam splitter positioned along the second optical axis between the mangin mirror and the image generator for transmitting the reflected 2D image from the mangin mirror towards the third optical axis.

2. The AR display system of claim 1 , wherein the optical image relay assembly includes a field lens positioned along the second optical axis between the polarizing beam splitter and the image generator for transmitting the 2D image from the image generator to the polarizing beam splitter along the second optical axis.

3. The AR display system of claim 2 , wherein the optical image relay assembly includes an aspheric lens positioned along the third optical axis between the polarizing beam splitter and the optical imaging assembly for transmitting the reflected 2D image from the polarizing beam splitter to the first beam splitter.

4. The AR display system of claim 1 , wherein the optical image relay assembly includes a quarter wave plate cemented between the polarizing beam splitter and the mangin mirror.

5. The AR display system of claim 1 , wherein the first beam splitter includes a wire grid beam splitter.

6. The AR display system of claim 5 , wherein the optical imaging assembly includes a cylindrically curved quarter wave plate film orientated between the spherical combiner and the wire grid beam splitter.

7. The AR display system of claim 1 , wherein the support housing includes a front portion and a rear portion spaced along a transverse axis that is perpendicular to the longitudinal axis, the spherical combiner is mounted to the front portion of the support housing and extends vertically downward from the front portion.

8. The AR display system of claim 1 , wherein the optical image relay assembly extends from the front portion of the support housing towards the rear portion of the support housing along the transverse axis.

9. A near-eye pupil forming catadioptric optical engine for use with an augmented reality (AR) display system including, the near-eye pupil forming catadioptric optical engine including:

an image generator forming a 2D image;

an optical imaging assembly orientated along a first optical axis, the optical imaging assembly configured to form an exit pupil along the first optical axis for viewing the 2 D image, the optical imaging assembly including a spherical combiner and a first beam splitter positioned between the spherical combiner and the exit pupil; and

an optical image relay assembly orientated along a second optical axis orientated at an oblique vertical angle from the first optical axis, the optical image relay assembly configured to conjugate the formed 2D image from the image generator towards the first beam splitter along a third optical axis that is perpendicular to the second optical axis;

wherein the optical image relay assembly includes:

a mangin mirror positioned along the second optical axis and configured to reflect the 2D image along the second optical axis; and

a polarizing beam splitter positioned along the second optical axis between the mangin mirror and the image generator for transmitting the reflected 2 D image from the mangin mirror towards the third optical axis.

10. The near-eye pupil forming catadioptric optical engine of claim 9 , wherein the optical image relay assembly includes a field lens positioned along the second optical axis between the polarizing beam splitter and the image generator for transmitting the 2D image from the image generator to the polarizing beam splitter along the second optical axis.

11. The near-eye pupil forming catadioptric optical engine of claim 10 , wherein the optical image relay assembly includes an aspheric lens positioned along the third optical axis between the polarizing beam splitter and the optical imaging assembly for transmitting the reflected 2D image from the polarizing beam splitter to the first beam splitter.

12. The near-eye pupil forming catadioptric optical engine of claim 9 , wherein the optical image relay assembly includes a quarter wave plate cemented between the polarizing beam splitter and the mangin mirror.

13. The near-eye pupil forming catadioptric optical engine of claim 9 , wherein the first beam splitter includes a wire grid beam splitter.

14. The near-eye pupil forming catadioptric optical engine of claim 13 , wherein the optical imaging assembly includes a cylindrically curved quarter wave plate film orientated between the spherical combiner and the wire grid beam splitter.

15. The near-eye pupil forming catadioptric optical engine of claim 9 , wherein the near-eye pupil forming catadioptric optical engine is adapted to be mounted to an eyeglass frame that includes a support housing extending along a longitudinal axis between a pair of opposing temple support arms and including a front portion and a rear portion spaced along a transverse axis that is perpendicular to the longitudinal axis, the spherical combiner is adapted to be mounted to the front portion of the support housing and extend vertically downward from the front portion.

16. The near-eye pupil forming catadioptric optical engine of claim 15 , wherein the optical image relay assembly is adapted to be positioned within the support housing and extend from the front portion of the support housing towards the rear portion of the support housing along the transverse axis.

17. A method of assembling an augmented reality (AR) display system comprising

providing an eyeglass frame including a support housing extending along a longitudinal axis between a pair of opposing temple support arms; and

mounting a pair of near-eye pupil forming catadioptric optical engines to the eyeglass frame and spaced along the longitudinal axis,

wherein mounting each of the near-eye pupil forming catadioptric optical engines includes:

positioning an image generator within the support housing, the image generator forming a 2D image;

mounting an optical imaging assembly to the support housing such that the optical imaging assembly is orientated along a first optical axis, the optical imaging assembly configured to form an exit pupil along the first optical axis for viewing the 2D image, the optical imaging assembly including a spherical combiner and a first beam splitter positioned between the spherical combiner and the exit pupil; and

positioning an optical image relay assembly within the support housing such that the optical image relay assembly is orientated along a second optical axis orientated at an oblique vertical angle from the first optical axis, the optical image relay assembly configured to conjugate the formed 2D image from the image generator towards the first beam splitter along a third optical axis that is perpendicular to the second optical axis;

wherein the optical image relay assembly includes:

a mangin mirror positioned along the second optical axis and configured to reflect the 2D image along the second optical axis;

a polarizing beam splitter positioned along the second optical axis between the mangin mirror and the image generator for transmitting the reflected 2 D image from the mangin mirror towards the third optical axis;

a field lens positioned along the second optical axis between the polarizing beam splitter and the image generator for transmitting the 2D image from the image generator to the polarizing beam splitter along the second optical axis; and

an aspheric lens positioned along the third optical axis between the polarizing beam splitter and the optical imaging assembly for transmitting the reflected 2D image from the polarizing beam splitter to the first beam splitter.

18. The method of claim 17 , wherein the support housing includes a front portion and a rear portion spaced along a transverse axis that is perpendicular to the longitudinal axis, the method includes mounting the spherical combiner to the front portion of the support housing such that the spherical combiner extends vertically downward from the front portion.

19. The method of claim 17 , further comprising positioning the optical image relay assembly within the support housing such that the optical image relay assembly extends from the front portion of the support housing towards the rear portion of the support housing along the transverse axis.