Metering device
A metering device for discharging bulk material at a discharge opening, with a hopper for storing the bulk material, and a conveying device for conveying the bulk material from the hopper to the discharge opening. The hopper has an outlet opening through which the bulk material can be conveyed out of the hopper by the conveying device, and a slide gate, the position of which determines an outlet cross-section of the outlet opening. The metering device has a motor-operated actuator for adjusting the outlet cross-section, a control device for controlling the metering device and a motor-operated actuator for adjusting the slide gate, which is controlled via the control device as a function of a target feed rate.
1 . A metering device comprising:
a hopper to store bulk material, the hopper having an outlet opening through which the bulk material is adapted to be conveyed from the hopper;
a slide gate, a position of the slide gate determining an outlet cross-section of the outlet opening of the hopper;
a discharge opening to discharge the bulk material from the metering device;
a conveying device to convey the bulk material from the outlet opening of the hopper to the discharge opening;
a control device to control the metering device; and
a motor-operated actuator to adjust the slide gate,
wherein a position of the slide gate and the outlet cross-section are automatically controlled via the control device as a function of a target feed rate, such that a dumping height of the bulk material being conveyed on the conveying device is changeable during operation of the metering device by mechanically adjusting the outlet cross-section.
2 . The metering device according to claim 1 , wherein the target feed rate is a process parameter, and wherein the control device is configured such that a position of the slide gate and thus a control of the outlet opening is dependent on at least one other process parameter comprising: on-signal, actual outlet cross-section, actual dumping height, hopper fill level, conveying velocity of the conveying device, and/or a further control variable of the metering device.
3 . The metering device according to claim 1 , wherein the control device has a feed rate control loop with a first controller, wherein the first controller controls a feed rate using a conveying velocity of the conveying device as a control variable, and wherein the control device is configured to control the outlet cross-section via the feed rate based on a feed rate-outlet cross-section characteristic curve, the characteristic curve being described by an analytical equation or is defined by vertices, and the characteristic curve being monotonically ascending between a minimum cross-section and a maximum cross-section.
4 . The metering device according to claim 3 , wherein the control device has a dumping height control loop with a dumping height controller, and wherein the dumping height controller controls the dumping height of the bulk material being conveyed on the conveying device using the outlet cross-section as another control variable.
5 . A metering device comprising:
a hopper to store bulk material, the hopper having an outlet opening through which the bulk material is adapted to be conveyed from the hopper;
a slide gate, a position of the slide gate determining an outlet cross-section of the outlet opening of the hopper;
a discharge opening to discharge the bulk material from the metering device;
a conveying device to convey the bulk material from the outlet opening of the hopper to the discharge opening;
a control device to control the metering device; and
a motor-operated actuator to adjust the slide gate, the motor-operated actuator being controlled via the control device as a function of a target feed rate,
wherein the control device has a feed rate control loop with a first controller, wherein the first controller controls a feed rate using a conveying velocity of the conveying device as a control variable, and wherein the control device is configured to control the outlet cross-section via the feed rate based on a feed rate-outlet cross-section characteristic curve, the characteristic curve being described by an analytical equation or is defined by vertices, and the characteristic curve being monotonically ascending between a minimum cross-section and a maximum cross-section, and
wherein the control device has a filter which is configured to smooth out a signal for the feed rate as an input variable for the control of the outlet cross-section.
6 . A metering device comprising:
a hopper to store bulk material, the hopper having an outlet opening through which the bulk material is adapted to be conveyed from the hopper;
a slide gate, a position of the slide gate determining an outlet cross-section of the outlet opening of the hopper;
a discharge opening to discharge the bulk material from the metering device;
a conveying device to convey the bulk material from the outlet opening of the hopper to the discharge opening;
a control device to control the metering device; and
a motor-operated actuator to adjust the slide gate, the motor-operated actuator being controlled via the control device as a function of a target feed rate,
wherein the control device has a feed rate control loop with a first controller, wherein the first controller controls a feed rate using a conveying velocity of the conveying device as a control variable, and wherein the control device is configured to control the outlet cross-section via the feed rate based on a feed rate-outlet cross-section characteristic curve, the characteristic curve being described by an analytical equation or is defined by vertices, and the characteristic curve being monotonically ascending between a minimum cross-section and a maximum cross-section, and
wherein the control device has a conveying velocity control loop with a second controller, wherein the second controller further controls the conveying velocity using an actual outlet cross-section as a control variable.
7 . A metering device comprising:
a hopper to store bulk material, the hopper having an outlet opening through which the bulk material is adapted to be conveyed from the hopper;
a slide gate, a position of the slide gate determining an outlet cross-section of the outlet opening of the hopper;
a discharge opening to discharge the bulk material from the metering device;
a conveying device to convey the bulk material from the outlet opening of the hopper to the discharge opening;
a control device to control the metering device; and
a motor-operated actuator to adjust the slide gate, the motor-operated actuator being controlled via the control device as a function of a target feed rate,
wherein the control device has a feed rate control loop with a first controller, wherein the first controller controls a feed rate using a conveying velocity of the conveying device as a control variable, and wherein the control device is configured to control the outlet cross-section via the feed rate based on a feed rate-outlet cross-section characteristic curve, the characteristic curve being described by an analytical equation or is defined by vertices, and the characteristic curve being monotonically ascending between a minimum cross-section and a maximum cross-section, and
wherein the control device has a vibration analyzer and a vibration control element to avoid vibrations of the conveying velocity, wherein the vibration analyzer is configured to detect vibrations of the conveying velocity and the vibration control element is configured to change the outlet cross-section by a predetermined or random amount when the vibrations of the conveying velocity are detected.
8 . The metering device according to claim 7 , wherein the control device has an outlet cross-section analyzer and an outlet cross-section control element to avoid operation outside a range between the minimum cross-section and the maximum cross-section, wherein the outlet cross-section analyzer is configured to detect the outlet cross-section moving towards the minimum cross-section and/or the maximum cross-section and the outlet cross-section control element is configured to reduce the conveying velocity when the outlet cross-section moving towards the minimum cross-section is detected and to increase the conveying velocity when the outlet cross-section moving towards the maximum cross-section is detected.
9 . The metering device according to claim 7 , wherein the control device has a conveying velocity analyzer and a conveying velocity control element for avoiding operation outside a range between a minimum conveying velocity and a maximum conveying velocity, wherein the conveying velocity analyzer is configured to detect the conveying velocity moving towards the minimum conveying velocity and/or the maximum conveying velocity, and the conveying device control element is configured to reduce the outlet cross-section when the conveying velocity moving towards the minimum conveying velocity is detected, and to increase the outlet cross-section when the conveying velocity moving towards the maximum conveying velocity is detected.