IP Library Granted Patent US 12,208,879
Granted Patent B2
US 12,208,879 · App. 18/533,458 · Granted Jan 28, 2025

Method and system for protecting a rotatable shaft of a motor from excessive bending moments

Inventors: Emil Ghapgharan (Burbank, CA); Lane Dalan (Simi Valley, CA); Pavel Belik (Simi Valley, CA); Christopher Eugene Fisher (Thousand Oaks, CA); Austin Craig Gunder (Red Lion, PA)
Assignee: AeroVironment, Inc.
B64C11/02A63H27/02B64U50/19F01D5/3007F01D5/3023F04D29/382H02K7/003H02K7/14B64C2203/00
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Quick Facts
Patent No.
US 12,208,879
App. No.
18/533,458
Granted
Jan 28, 2025
Kind
B2
Abstract

A motor assembly that includes a motor having a motor casing, a rotatable shaft extending from said motor casing to a shaft length and a hub coupled to said rotatable shaft, the hub having a circumferential skid surface disposed immediately proximal to the motor casing and having a channel configured to seat a propeller, when a propeller is present, wherein a bending moment applied to the shaft through the hub results in the circumferential skid surface contacting said motor casing.

Claims (33)

1. A method of comprising:

limiting bending deformation of a rotatable shaft with reinforcing contact between a first structure and a skid surface of a rotatable hub as the rotatable shaft bends, wherein the skid surface comprises opposing radial hub wings;

wherein a possibility of damage to a motor by a propeller ground strike is reduced by providing reinforcing contact between the first structure and the skid surface of the rotatable hub during at least a portion of a rotation of the rotatable shaft.

2. The method of claim 1 , further comprising:

applying a bending moment to a propeller; and

transmitting the bending moment to the rotatable shaft of the motor.

3. The method of claim 2 , wherein transmitting the bending moment to a rotatable shaft of a motor further comprises:

transmitting the bending moment through the propeller to the rotatable hub; and

transmitting the bending moment from the rotatable hub to the rotatable shaft of the motor.

4. The method of claim 2 further comprising:

receiving and seating the propeller to the rotatable hub.

5. The method of claim 2 further comprising:

receiving the rotatable shaft by a cavity of the rotatable hub, wherein the rotatable shaft has a threaded distal portion configured to threadably receive a spinner nut to hold the propeller to the rotatable hub, and wherein the hub has a channel which is contoured to approximate a bottom surface of an airfoil.

6. The method of claim 1 , wherein the skid surface is annular.

7. The method of claim 1 , wherein the skid surface is non-annular.

8. The method of claim 1 further comprising:

transferring a load between the first structure and the skid surface during contact.

9. The method of claim 1 , wherein the skid surface is a circumferential skid surface which is spaced apart from the first structure by a gap distance.

10. The method of claim 9 , wherein the gap distance enables the contact of the circumferential skid surface onto the first structure prior to reaching a load limit of the rotatable shaft.

11. The method of claim 1 , wherein the motor is attached to a fixed structure.

12. The method of claim 1 , further comprising:

seating the propeller onto the rotatable shaft by a channel, wherein the channel for seating is configured so that the bending moment applied to the propeller is transmitted to the rotatable shaft of the motor and results in the first structure contacting the skid surface for providing reinforcing contact.

13. The method of claim 1 , wherein the first structure is a motor casing.

14. A system comprising:

a rotatable hub having a skid surface;

a first structure having a skid face for providing reinforcing contact spaced immediately apart from and in complementary opposition to the skid surface of the rotatable hub; and

a channel, wherein a propeller is configured to be seated onto a rotatable shaft by the channel so that a bending moment applied to the propeller is transmitted to the rotatable shaft of a motor and results in the first structure contacting the skid surface for providing reinforcing contact;

wherein a bending deformation of the rotatable shaft is limited by reinforcing contact between the first structure and the skid surface of the rotatable hub as the rotatable shaft bends; and

wherein a possibility of damage to the motor by a propeller ground strike is reduced by providing reinforcing contact between the first structure and the skid surface of the rotatable hub during at least a portion of a rotation of the rotatable shaft.

15. The system of claim 14 , wherein the rotatable hub is coupled to the rotatable shaft, and wherein the motor is rotatably coupled to the rotatable hub through the rotatable shaft.

16. The system of claim 14 , wherein the skid surface is at least one of: annular and non-annular, and wherein the first structure is a motor casing.

17. The system of claim 14 , wherein the skid surface comprises at least one of: opposing radial hub wings and a circumferential skid surface which is spaced apart from the first structure by a gap distance.

18. The system of claim 17 , wherein the gap distance enables the contact of the circumferential skid surface onto the first structure prior to reaching a load limit of the rotatable shaft.

Assignments (2)
SECURITY INTEREST Recorded Oct 4, 2024
From: AEROVIRONMENT, INC.
To: BANK OF AMERICA, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 069113/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2023
From: GHAPGHARAN, EMIL; BELIK, PAVEL; FISHER, CHRISTOPHER EUGENE; DALAN, LANE DENIS; GUNDER, AUSTIN CRAIG
To: AEROVIRONMENT, INC.
Reel/Frame 065809/0064 →