Systems and methods for providing buoyancy to a tubular string positioned in a wellbore
A dissolvable barrier assembly includes a holder configured to couple to a casing string and defining a central aperture, a barrier configured to prevent the communication of fluid across the barrier, wherein the barrier comprises an outer surface including an uphole surface defining an uphole end and a downhole surface defining a downhole end opposite the uphole end and having a greater surface area than the uphole surface, wherein at least a portion of the uphole surface is configured to corrode when in contact with the uphole fluid at a first corrosion rate and also wherein at least a portion of the downhole surface is configured to corrode when in contact with the uphole fluid at a second corrosion rate that is greater than the first corrosion rate.
1. A dissolvable barrier assembly deployable with a casing string in a wellbore, the dissolvable barrier comprising:
a holder configured to couple to the casing string in a generally transverse orientation and defining a central aperture;
a barrier positioned in the central aperture of the holder and configured to prevent the communication of fluid across the barrier whereby an uphole chamber within the casing string extending uphole from the barrier and containing an uphole fluid is hydraulically isolated from a downhole chamber within the casing string extending downhole from the barrier;
wherein the barrier comprises an outer surface including an uphole surface defining an uphole end and a downhole surface defining a downhole end opposite the uphole end, wherein the downhole surface of the barrier has a greater surface area than the uphole surface of the barrier, at least a portion of the uphole surface is configured to corrode when in contact with the uphole fluid at a first corrosion rate, and least a portion of the downhole surface is configured to corrode when in contact with the uphole fluid at a second corrosion rate that is greater than the first corrosion rate;
a first seal assembly positioned on a circumferentially outer surface of the holder and configured to seal an interface between the circumferentially outer surface and an inner surface of the casing string when the dissolvable barrier assembly is positioned in the casing string; and
a second seal assembly positioned circumferentially between an inner surface of the holder and an outer surface of the barrier, wherein the second seal assembly is configured to seal the interface between the inner surface of the holder and the outer surface of the barrier.
2. The barrier assembly of claim 1 , wherein at least one of the first seal assembly and the second seal assembly comprises an annular D-ring seal.
3. The barrier assembly of claim 1 , wherein at least one of the first seal assembly and the second seal assembly comprises an annular T-ring seal.
4. The barrier assembly of claim 1 , wherein both the first seal assembly and the second seal assembly comprises an annular T-ring seal.
5. The barrier assembly of claim 1 , wherein both the first seal assembly and the second seal assembly include a D-ring seal.
6. The barrier assembly of claim 1 , wherein one of the first seal assembly and the second seal assembly comprises an annular D-ring seal and the other of the first seal assembly and the second seal assembly comprises an annular T-seal.
7. The dissolvable barrier assembly of claim 1 , wherein an annular shoulder is formed on the downhole surface of the barrier.
8. The dissolvable barrier assembly of claim 1 , wherein both the first seal assembly and the second seal assembly are each located axially between the uphole end and the downhole end of the barrier.
9. The dissolvable barrier assembly of claim 1 , wherein the portion of the uphole surface of the barrier configured to corrode at the first corrosion rate when in contact with the uphole fluid is defined by an uphole protective coating formed on the barrier.
10. A well system, comprising:
a casing string positioned in a wellbore extending through a subterranean, earthen formation; and
the dissolvable barrier assembly of claim 1 positioned in a central passage of the casing string.
11. The barrier of claim 1 , wherein the uphole surface has an outer diameter that is equal to an outer diameter of the downhole surface.
12. The barrier of claim 11 , wherein the downhole surface comprises an annular shoulder that is spaced radially inwards from the outer diameter of the downhole surface.
13. A dissolvable barrier assembly deployable with a casing string in a wellbore, the dissolvable barrier comprising:
a holder configured to couple to the casing string in a generally transverse orientation and defining a central aperture; and
a barrier positioned in the central aperture of the holder and configured to prevent the communication of fluid across the barrier whereby an uphole chamber within the casing string extending uphole from the barrier and containing an uphole fluid is hydraulically isolated from a downhole chamber within the casing string extending downhole from the barrier;
wherein the barrier comprises an outer surface including an uphole surface defining an uphole end and a downhole surface defining a downhole end opposite the uphole end and having a greater surface area than the uphole surface, wherein the uphole surface has an outer diameter equal to an outer diameter of the downhole surface, wherein at least a portion of the uphole surface is configured to corrode when in contact with the uphole fluid at a first corrosion rate and also wherein at least a portion of the downhole surface is configured to corrode when in contact with the uphole fluid at a second corrosion rate that is greater than the first corrosion rate.
14. The dissolvable barrier assembly of claim 13 , wherein an annular shoulder is formed on the downhole surface of the barrier.
15. The dissolvable barrier assembly of claim 13 , wherein the barrier comprises at least one of a magnesium-based alloy and an aluminum-based alloy.
16. The dissolvable barrier assembly of claim 13 , wherein the portion of the uphole surface of the barrier configured to corrode at the first corrosion rate when in contact with the uphole fluid is defined by an uphole protective coating formed on the barrier.
17. The dissolvable barrier assembly of claim 16 , wherein the uphole protective coating comprises at least one of a powder coating, a ceramic coating, and paint.
18. The dissolvable barrier assembly of claim 13 , further comprising:
a first seal assembly positioned on a circumferentially outer surface of the holder and configured to seal an interface between the circumferentially outer surface and an inner surface of the casing string when the dissolvable barrier assembly is positioned in the casing string; and
a second seal assembly positioned circumferentially between an inner surface of the holder and an outer surface of the barrier, wherein the second seal assembly is configured to seal the interface between the inner surface of the holder and the outer surface of the barrier.
19. The barrier assembly of claim 18 , wherein at least one of the first seal assembly and the second seal assembly comprises an annular D-ring seal.
20. The barrier assembly of claim 18 , wherein at least one of the first seal assembly and the second seal assembly comprises an annular T-ring seal.
21. A well system, comprising:
a casing string positioned in a wellbore extending through a subterranean, earthen formation; and
the dissolvable barrier assembly of claim 13 positioned in a central passage of the casing string.