Two-stage pump and method of operation
In variants, a two-stage pump can include a piston and a cylinder cooperatively defining a first stage in front of the piston fluidly connected to a second stage behind the piston, wherein a forward stroke of the piston pressurizes working fluid in the first stage and forces pressurized working fluid into the second stage, and a backward stroke of the piston further pressurizes working fluid in the second stage and exhausts pressurized working fluid out a pump exhaust.
1 . A pump, comprising:
a cylinder comprising a cylinder first end and a cylinder second end;
a piston housed within the cylinder and comprising a piston front face, piston back face, and a piston rod extending through the cylinder second end, wherein the cylinder and piston cooperatively define:
a first stage between the cylinder first end and the piston front face; and
a second stage between the cylinder second end and the piston back face;
wherein the piston is operable between:
a forward stroke, during which the piston pressurizes working fluid within the first stage to a first pressure and forces the working fluid from the first stage into the second stage; and
a backward stroke, during which the piston pressurizes working fluid from the first pressure to a second pressure within the second stage and forces the working fluid from the second stage out of the pump;
a set of cylinder cooling channels thermally connected to and extending alongside the cylinder; and
a set of cooling heads mounted to the piston and complementarily nested within the cylinder cooling channels;
wherein actuation of the piston relative to the cylinder actuates the cooling heads within the cylinder cooling channels to convect heat from the cylinder.
2 . The pump of claim 1 , wherein working fluid is drawn into the first stage from an ambient environment during the backward stroke.
3 . The pump of claim 1 , further comprising an intake fluid path defined through the cylinder first end and fluidly connecting a working fluid source with the first stage.
4 . The pump of claim 1 , further comprising an inter-stage fluid path defined through the piston and fluidly connecting the first stage with the second stage, wherein the piston is configured to force the working fluid at the first pressure through the inter-stage fluid path during the forward stroke.
5 . The pump of claim 1 , further comprising an exhaust fluid path defined through the cylinder and fluidly connecting the second stage with a fluid reservoir, wherein the piston is configured to force the working fluid at the second pressure through the exhaust fluid path during the backward stroke.
6 . The pump of claim 1 , wherein the piston comprises a scotch yoke, wherein the pump is connected to a force mechanism comprising a cam rotatably housed within the scotch yoke.
7 . The pump of claim 6 , wherein the force mechanism further comprises a hanging mass statically connected to the cam and configured to rotatably mount to a rotary surface.
8 . The pump of claim 1 , wherein forcing the working fluid within the second stage out of the pump comprises forcing the working fluid into a tire.
9 . A tire inflation system comprising:
a cylinder;
a piston comprising a piston head housed within the cylinder, wherein the piston head divides the cylinder into a first stage and a second stage, wherein the first stage is fluidly connected to an ambient environment and the second stage, and the second stage is fluidly connected to a fluid reservoir;
wherein the piston is configured to operate between:
a forward stroke that pressurizes fluid in the first stage to a first pressure and forces the fluid from the first stage into the second stage: and
a backward stroke that pressurizes fluid in the second stage from the first pressure to a second pressure and forces the fluid from the second stage into the fluid reservoir; and
an integrated cooling system powered by piston actuation, wherein the integrated cooling system comprises:
a set of cylinder cooling channels thermally connected to and extending alongside the cylinder; and
a set of cooling heads mounted to the piston and complementarity nested within the cylinder cooling channels;
wherein actuation of the piston relative to the cylinder actuates the cooling heads to force a cooling fluid through the cylinder cooling channels.
10 . The tire inflation system of claim 9 , wherein the first stage is fluidly connected to the second stage by an interstage path defined through the piston head.
11 . The tire inflation system of claim 10 , wherein the piston further comprises a piston rod extending through the second stage, wherein the interstage path extends through a thickness of the piston head and radially outward along a back of the piston head to a point beyond an outer diameter of the piston rod.
12 . The tire inflation system of claim 9 , further comprising:
a housing mounting the cylinder and configured to statically mount to a wheel end; and
a power source mounted to the housing.
13 . The tire inflation system of claim 12 , wherein the cylinder is statically mounted to the housing.
14 . The tire inflation system of claim 9 , further comprising a force mechanism, wherein the force mechanism drives the piston between the forward stroke and the backward stroke.
15 . The tire inflation system of claim 14 , wherein the force mechanism comprises a hanging mass rotatably mounted to the piston.
16 . The tire inflation system of claim 15 , wherein the force mechanism comprises a cam statically mounted to the hanging mass and rotatably connected to the piston, wherein cam rotation relative to the piston during piston rotation relative to the force mechanism applies an actuating force to the piston.
17 . The tire inflation system of claim 16 , wherein the piston comprises a scotch yoke, wherein the cam is rotatably connected to the piston at the scotch yoke.