IP Library Granted Patent US 12,355,341
Granted Patent B2
US 12,355,341 · App. 18/537,253 · Granted Jul 8, 2025

Multi-level hysteresis voltage controllers for voltage modulators and methods for control thereof

Inventor: Mikhail Slepchenkov (Lake Forest, CA)
Assignee: TAE Technologies, Inc.
H02M1/12H02M3/156H03K17/567H02M1/0048
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Quick Facts
Patent No.
US 12,355,341
App. No.
18/537,253
Granted
Jul 8, 2025
Kind
B2
Abstract

Systems and methods that facilitate multilevel hysteresis voltage control methods for cascaded multilevel voltage modulators having a plurality of power cells connected in series and has any positive integer number of output voltage levels to control any unipolar voltage on the load of the voltage modulator, and transfer electrical power from an electrical grid via AC/DC converters or directly from energy storage elements of the power cells to that load. A method of operational rotation of the power cells of a multilevel voltage modulator, which ensures an equal power sharing among the power cells and voltage balancing of the energy storage elements of the power cells of the modulator.

Claims (41)

1. A multi-level cascaded voltage modulator connectable to a load, comprising:

a plurality of power cells connected in series, wherein each power cell of the plurality of power cells comprises a of bidirectional switch and a storage element; and

a control system coupled to the plurality of power cells and having a multi-level hysteresis voltage controller that provides control signals to a hysteresis block, wherein the control system is configured to cause the plurality of power cells to output N levels of voltage on the load, wherein N is a positive integer corresponding to a number of power cells of the plurality of power cells;

wherein the control system includes:

a voltage level estimator that generates an estimated voltage level signal using a high boundary (HB) threshold of the hysteresis block, a low boundary (LB) threshold of the hysteresis block, and a voltage difference signal ΔV; and

a switching pattern generator that generates a plurality of switching signals based on the estimated voltage level signal and a state of the hysteresis block to control a voltage level on the load.

2. The multi-level cascaded voltage modulator of claim 1 , wherein the voltage level estimator decrements the estimated voltage level signal when the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block.

3. The multi-level cascaded voltage modulator of claim 2 , wherein the voltage level estimator decrements the estimated voltage level signal when the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block in combination with a value of an output counting signal being higher than a preset value of a time constant.

4. The multi-level cascaded voltage modulator of claim 1 , wherein the voltage level estimator increments the estimated voltage level signal when the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block.

5. The multi-level cascaded voltage modulator of claim 4 , wherein the voltage level estimator increments the estimated voltage level signal when the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block in combination with a value of an output counting signal being higher than a preset value of a time constant.

6. The multi-level cascaded voltage modulator of claim 1 , wherein the voltage level estimator comprises:

a level decrement circuit;

a level increment circuit;

a resettable counter;

an enable and reset circuit for the resettable counter; and

a summation block that sums an output of the level decrement circuit and the level increment circuit.

7. The multi-level cascaded voltage modulator of claim 6 , wherein the voltage level estimator:

counts, by the resettable counter, a number of clock signals generated by a clock generator when one or more of the following conditions is true:

the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block; or

the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block;

decrements the estimated voltage level signal output at the summation block when at least the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block; and

increments the estimated voltage level signal output at the summation block when at least the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block.

8. The multi-level cascaded voltage modulator of claim 7 , wherein the decrementing the estimated voltage level signal and the incrementing of the estimated voltage level signal occurs in combination with a value of an output counting signal of the resettable counter being higher than a preset value of a time constant.

9. A method of controlling a voltage supplied to a load using a multi-level hysteresis voltage controller and a hysteresis block, comprising:

determining a voltage difference signal ΔV based on a voltage reference signal and an output voltage applied to a load;

generating, by a voltage level estimator, an estimated voltage level signal using a high boundary (HB) threshold of the hysteresis block, a low boundary (LB) threshold of the hysteresis block, and the voltage difference signal ΔV; and

generating, by a switching pattern generator, a plurality of switching signals based on the estimated voltage level signal.

10. The method of claim 9 , wherein when ΔV is higher than the high boundary (HB) threshold of the hysteresis block, the voltage level estimator increments the estimated voltage level signal.

11. The method of claim 10 , wherein the voltage level estimator increments the estimated voltage level signal when the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block in combination with a value of an output counting signal being higher than a preset value of a time constant.

12. The method of claim 9 , wherein when ΔV is lower than the low boundary (LB) threshold of the hysteresis block, the voltage level estimator decrements the estimated voltage level signal.

13. The method of claim 12 , wherein the voltage level estimator decrements the estimated voltage level signal when the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block in combination with a value of an output counting signal being higher than a preset value of a time constant.

14. The method of claim 9 , wherein the voltage level estimator:

applies a clock signal to a clock generator;

counts, by a resettable counter, a number of clock signals generated by the clock generator when one or more of the following conditions is true:

the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block; or

the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block;

increments, by a free running counter, a free running counter output signal;

applies the free running counter output signal to a summation block;

decrements the estimated voltage level signal output at the summation block when at least the voltage difference signal ΔV is lower than the low boundary (LB) threshold of the hysteresis block; and

increments the estimated voltage level signal output at the summation block when at least the voltage difference signal ΔV is higher than the high boundary (HB) threshold of the hysteresis block.

15. The method of claim 14 , wherein the decrementing the estimated voltage level signal and the incrementing of the estimated voltage level signal occurs in combination with a value of an output counting signal of the resettable counter being higher than a preset value of a time constant.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded Feb 9, 2026
From: FISH & RICHARDSON P.C.
To: TAE TECHNOLOGIES
Reel/Frame 074944/0866 →
RELEASE OF SECURITY INTEREST Recorded Feb 5, 2026
From: FISH & RICHARDSON P.C.
To: TAE TECHNOLOGIES
Reel/Frame 074718/0509 →
LIEN Recorded Mar 31, 2025
From: FISH & RICHARDSON P.C.
To: TAE TECHNOLOGIES, INC.
Reel/Frame 070682/0001 →
LIEN Recorded Mar 31, 2025
From: TAE TECHNOLOGIES, INC.
To: FISH & RICHARDSON P.C.
Reel/Frame 070682/0330 →
LIEN Recorded Jun 25, 2024
From: TAE TECHNOLOGIES, INC.
To: FISH & RICHARDSON PC
Reel/Frame 067841/0124 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2023
From: SLEPCHENKOV, MIKHAIL
To: TAE TECHNOLOGIES, INC.
Reel/Frame 065847/0678 →