IP Library Granted Patent US 12,462,671
Granted Patent B2
US 12,462,671 · App. 18/541,122 · Granted Nov 4, 2025

Apparatuses and methods for monitoring battery systems including mesh networks

Inventor: Andrew Warren (Reno, NV)
Assignee: Dragonfly Energy Corp.
G08C17/02H02J7/0047
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Quick Facts
Patent No.
US 12,462,671
App. No.
18/541,122
Granted
Nov 4, 2025
Kind
B2
Abstract

Embodiments of a device and methods to operating the same are described that can reliably monitor a plurality of battery systems including a wireless mesh network. The plurality of battery systems are respectively coupled to a plurality of communication devices each configured to receive battery information regarding the battery system coupled thereto. Each communication device may include a communication interface and configured to communicate with other communication devices on a wireless mesh network. Battery information regarding a battery system may be transmitted through the wireless mesh network to reach a gateway. Battery information may further be transmitted from the gateway to a user device, the Internet, or another network for monitoring the battery systems in a communication protocol different from the wireless mesh network. A gateway may be a dedicated gateway device or any of the communication devices on the wireless network.

Claims (80)

1 . A device for monitoring information regarding a plurality of battery systems, the device comprising:

at least one processor configured to be in electronic communication with a first battery system to obtain battery information regarding the first battery system; and

a wireless communication interface coupled to the at least one processor and configured to communicate with a plurality of additional devices in a wireless mesh network, wherein each of the plurality of additional devices is coupled to a respective one of a plurality of second battery systems and configured to obtain battery information regarding the respective second battery system;

wherein the at least one processor is further configured to, via the wireless mesh network:

transmit the battery information regarding the first battery system to one or more of the plurality of additional devices; and

receive, from at least one of the plurality of additional devices, the battery information regarding the respective second battery system to which the at least one of the plurality of additional devices is coupled;

wherein the at least one processor is further configured to, responsive to determining that the first battery system is powered down, determine a warning/error code for the first battery system and transmit the warning/error code to one or more of the plurality of additional devices.

2 . The device of claim 1 , wherein:

the wireless mesh network is configured to operate in a first communication protocol;

the wireless communication interface is a first communication interface; and

the device further comprises a second communication interface coupled to the at least one processor and configured to transmit at least the battery information regarding the respective second battery system to an external device or another network in a second communication protocol different from the first communication protocol.

3 . The device of claim 2 , wherein the external device is a portable electronic device.

4 . The device of claim 2 , wherein the another network is a controller area network (CAN) onboard a vehicle in which the first battery system is installed.

5 . The device of claim 2 , wherein the another network is the Internet.

6 . The device of claim 1 , further comprising a backup battery, wherein the device is configured to be powered by the first battery system or the backup battery, and wherein the device is configured to operate in at least a low power mode or a transmission power mode.

7 . The device of claim 6 , wherein the at least one processor is further configured to cause the device to operate in the low power mode responsive to a determination that one or more conditions or a combination thereof are satisfied, the one or more conditions comprising:

a power state of the first battery system is unchanged for a first period of time;

there is no load applied to the first battery system; or

no communication is received from any of the plurality of additional devices for a second period of time.

8 . The device of claim 6 , wherein the at least one processor is configured to cause the device to operate in the transmission power mode responsive to a determination that one or more conditions or a combination thereof are satisfied, the one or more conditions comprising:

a wake-up signal is received from the first battery system;

a determination that a fault has occurred at the first battery system;

a power state of the first battery system changes;

a third period of time elapses after changing to operation in the low power mode;

a fault that has previously occurred at the first battery system is resolved; or

a communication is received from at least one of the plurality of additional devices.

9 . The device of claim 8 , wherein the at least one processor is configured to:

receive a wake-up signal from the first battery system; and

subsequent to receiving the wake-up signal, receiving the battery information regarding the first battery system from the first battery system.

10 . The device of claim 1 , wherein the at least one processor is further configured to:

transmit information and/or a control signal to the first battery system based in part on received battery information and/or commands from the at least one of the plurality of additional devices.

11 . A device for monitoring information regarding a plurality of battery systems, the device comprising:

at least one processor configured to be in electronic communication with a first battery system to obtain battery information regarding the first battery system; and

a wireless communication interface coupled to the at least one processor and configured to communicate with a plurality of additional devices in a wireless mesh network, wherein each of the plurality of additional devices is coupled to a respective one of a plurality of second battery systems and configured to obtain battery information regarding the respective second battery system;

wherein the at least one processor is further configured to, via the wireless mesh network:

transmit the battery information regarding the first battery system to one or more of the plurality of additional devices; and

receive, from at least one of the plurality of additional devices, the battery information regarding the respective second battery system to which the at least one of the plurality of additional devices is coupled;

wherein the at least one processor is configured to:

determine that the first battery system is powered down;

responsive to determining that the first battery system is powered down, determine whether a previous warning/error code occurred at the first battery system;

responsive to determining that a previous warning/error code occurred at the first battery system, transmit the previous warning/error code to one or more of the plurality of additional devices; and

responsive to determining that no previous warning/error code occurred at the first battery system, transmit a default code indicating an error to one or more of the plurality of additional devices.

12 . A method for monitoring information regarding a plurality of battery systems, the method comprising, by a device in electronic communication with a first battery system:

obtaining battery information regarding the first battery system;

transmitting, using a first communication interface of the device, the battery information regarding the first battery system to one or more of a plurality of additional devices in a wireless mesh network, wherein each of the plurality of additional devices is coupled to a respective one of a plurality of second battery systems via the wireless mesh network and configured to obtain battery information regarding the respective second battery system;

receiving, in the wireless mesh network, from at least one of the plurality of additional devices, the battery information regarding the respective second battery system to which the at least one of the plurality of additional devices is coupled;

responsive to determining that the first battery system is powered down, determining a warning/error code for the first battery system and transmitting the warning/error code to one or more of the plurality of additional devices.

13 . The method of claim 12 , further comprising:

using a second communication interface of the device to transmit at least the battery information regarding the respective second battery system to an external device or another network;

wherein the first communication interface and the second communication interface of the device are operative in different communication protocols.

14 . The method of claim 13 , wherein the external device is a portable electronic device.

15 . The method of claim 13 , wherein the another network is a controller area network (CAN) onboard a vehicle in which the first battery system is installed.

16 . The method of claim 13 , wherein the another network is the Internet.

17 . The method of claim 12 , further comprising:

powering the device by the first battery system or a backup battery; and

operating the device in at least a low power mode or a transmission power mode.

18 . The method of claim 17 , further comprising:

operating the device in the low power mode responsive to a determination that one or more conditions or a combination thereof are satisfied, the one or more conditions comprising:

a power state of the first battery system is unchanged for a first period of time;

there is no load applied to the first battery system; or

no communication is received from any of the plurality of additional devices for a second period of time.

19 . The method of claim 17 , further comprising:

operating the device in the transmission power mode responsive to a determination that one or more conditions or a combination thereof are satisfied, the one or more conditions comprising:

a wake-up signal is received from the first battery system;

a determination that a fault has occurred at the first battery system;

a power state of the first battery system changes;

a third period of time elapses after changing to operation in the low power mode;

a fault that has previously occurred at the first battery system is resolved; or

a communication is received from at least one of the plurality of additional devices.

20 . The method of claim 19 , further comprising:

receiving a wake-up signal from the first battery system; and

responsive to receiving the wake-up signal from the first battery system, receiving the battery information regarding the first battery system from the first battery system.

21 . The method of claim 12 , wherein responsive to determining that the first battery system is powered down, determining a warning/error code for the first battery system and transmitting the warning/error code to one or more of the plurality of additional devices comprises:

determining that the first battery system is powered down;

responsive to determining that the first battery system is powered down, determining whether a previous warning/error code occurred at the first battery system;

responsive to determining that a previous warning/error code occurred at the first battery system, transmit the previous warning/error code to one or more of the plurality of additional devices; and

responsive to determining that no previous warning/error code occurred at the first battery system, transmit a default code indicating an error to one or more of the plurality of additional devices.

22 . The method of claim 12 , further comprising:

transmitting information and/or a control signal to the first battery system based in part on received battery information and/or commands from the at least one of the plurality of additional devices.

23 . A non-transitory computer readable medium including processor executable instructions that when executed by one or more processors performs the method of claim 12 .

Assignments (2)
SECURITY INTEREST Recorded Apr 28, 2025
From: DRAGONFLY ENERGY CORP.; DRAGONFLY ENERGY HOLDINGS CORP.
To: ALTER DOMUS (US) LLC
Reel/Frame 070965/0627 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2024
From: WARREN, ANDREW
To: DRAGONFLY ENERGY CORP.
Reel/Frame 066259/0348 →
Continuity (2)
Provisional Application 63433355 · Dec 16, 2022
Related Publication 20240203241A1 · Jun 20, 2024
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