IP Library Granted Patent US 12,560,317
Granted Patent B2
US 12,560,317 · App. 18/574,690 · Granted Feb 24, 2026

Adaptive illumination for LED arrays

Inventors: Rob Jacques Paul Engelen (Eindhoven, NL); Mehdi Aas (Eindhoven, NL)
Assignee: Lumileds Singapore Pte. Ltd.
F21V23/0478F21V5/004F21V5/007F21V23/005H01L25/167H04N9/3138H04N9/3155H04N9/3158H04N9/3179H04N9/3194H05B45/20H10H29/30H10H29/855F21Y2113/13F21Y2115/10H10H29/856
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,560,317
App. No.
18/574,690
Granted
Feb 24, 2026
Kind
B2
Abstract

A structure and method of operating micro-LEDs are described. The micro-LEDs are arranged in a micro-LED array and have random orientations, distributions, and positions within the array. A lens array includes micro-lenses configured to capture light from the micro-LEDs. The micro-LED array structure is calibrated by capturing light from each of the micro-LEDs at different times and determining characteristics of the light from each of the micro-LEDs. Once image data of an image to be generated by the micro-LED array is received, a combination of the micro-LEDs to activate to produce the image, as well as the characteristics for driving the individual micro-LEDs is determined. The micro-LEDs are then activated to produce the image.

Claims (41)

1 . A micro-light-emitting diode (LED) array system, the micro-LED array system comprising:

a micro-LED array that includes a plurality of micro-LEDs, the micro-LEDs having random orientations, random distributions, and random positions;

a lens array that includes a plurality of micro-lenses, the lens array configured to capture light from the micro-LEDs, each of the micro-lenses having at least one random characteristic including one or more of diameter, shape, focal length, pitch, or position; and

a processor configured to:

individually drive each of the micro-LEDs to generate an illumination profile; and

determine which of the micro-LEDs to activate using a linear combination of the micro-LEDs based on matrix inversion.

2 . The micro-LED array system of claim 1 , wherein each micro-lens is aligned with at least one of the micro-LEDs.

3 . The micro-LED array system of claim 2 , wherein at least a center of at least one of the micro-LEDs is not colinear with a center of the micro-lens aligned with the at least one of the micro-LEDs.

4 . The micro-LED array system of claim 1 , wherein the micro-LED array is disposed at a focal plane of the lens array.

5 . The micro-LED array system of claim 1 , wherein at least some of the micro-LEDs emit light of different colors.

6 . The micro-LED array system of claim 1 , further comprising:

a printed circuit board (PCB),

wherein the processor is disposed on the PCB.

7 . The micro-LED array system of claim 1 , wherein the processor is further configured to:

receive a user-provided illumination profile that includes an illumination color temperature and intensity profile,

determine a linear combination of the micro-LEDs to generate the user-provided illumination profile, and

calculate currents for the micro-LEDs and drive the micro-LEDs based on the user-provided illumination profile.

8 . The micro-LED array system of claim 1 , further comprising:

a camera coupled to the processor;

a memory coupled to the processor; and

a power supply coupled to the processor,

wherein during calibration:

the processor is further configured to control the power supply to individually activate each of the micro-LEDs,

determine an individual illumination component of each of the micro-LEDs activated by the power supply and captured by the camera, and

record the individual illumination component in the memory.

9 . The micro-LED array system of claim 1 , further comprising a reflector surrounding the micro-LED array to reflect light from the micro-LEDs towards the lens array.

10 . The micro-LED array system of claim 1 , wherein each of the micro-lenses has at least one identical characteristic.

11 . A method of operating a micro-LED array, the method comprising:

calibrating the micro-LED array by capturing light from a micro-LED array structure, the micro-LED array structure comprising a micro-LED array that includes a plurality of micro-LEDs having random orientations, random distributions, and random positions, and a lens array that includes a plurality of micro-lenses configured to capture light from the micro-LEDs, the calibration including capturing the light from each of the micro-LEDs at different times and determining characteristics of the light from each of the micro-LEDs;

receiving image data of an image to be generated by the micro-LED array;

determining which of the micro-LEDs to activate and characteristics of the activation to generate the image using a linear combination of the micro-LEDs based on matrix inversion; and

activating the micro-LEDs to form the image.

12 . The micro-LED array system of claim 1 , wherein each of the micro-lenses has a random diameter, shape, focal length, pitch, and position.

13 . The micro-LED array system of claim 1 , wherein each of the micro-lenses are disposed in a single plane having an identical distance to the micro-LED array.

14 . The micro-LED array system of claim 1 , wherein each of the micro-lenses has a shape that is randomly selected among a predetermined set of shapes.

15 . The method of claim 11 , wherein each micro-lens has at least one random characteristic including one or more of diameter, shape, focal length, pitch, or position.

16 . The micro-LED array system of claim 1 , wherein the processor is configured to determine a linear combination of the micro-LEDs for an arbitrary illumination profile based on a partial illumination component provided by each of the micro-LEDs.

17 . A micro-light-emitting diode (LED) array system, the micro-LED array system comprising:

a micro-LED array that includes a plurality of micro-LEDs arranged in cells, the micro-LEDs within each cell of the array having random orientations, and at least one of a random distribution or random position at predetermined locations;

a lens array that includes a plurality of micro-lenses, the lens array configured to capture light from the micro-LEDs, each of the micro-lenses having at least one random characteristic including one or more of diameter, shape, focal length, pitch, or position; and

a processor configured to generate an illumination profile via a determination of which of the micro-LEDs to activate using a linear combination of the micro-LEDs based on matrix inversion, wherein the processor is configured to determine a linear combination of the micro-LEDs for an arbitrary illumination profile based on a partial illumination component provided by each of the micro-LEDs.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2024
From: ENGELEN, ROB JACQUES PAUL; AAS, MEHDI
To: LUMILEDS LLC
Reel/Frame 066047/0959 →
Continuity (2)
Provisional Application 63215576 · Jun 28, 2021
Related Publication 20240360991A1 · Oct 31, 2024
References Cited (21)
US 9722145B2 · Sasaki et al. · 2017 [cited by applicant]
US 9755110B1 · Crowder et al. · 2017 [cited by applicant]
US 10941919B1 · Hong · 2021 [cited by examiner]
US 20020034710A1 · Morris · 2002 [cited by examiner]
US 20040130790A1 · Sales · 2004 [cited by examiner]
US 20120127710A1 · Jurik · 2012 [cited by examiner]
US 20130329299A1 · Kim · 2013 [cited by examiner]
US 20160218257A1 · Ray et al. · 2016 [cited by applicant]
US 20170163977A1 · Fleck et al. · 2017 [cited by applicant]
US 20180090058A1 · Chen et al. · 2018 [cited by applicant]
US 20190337449A1 · Diana et al. · 2019 [cited by applicant]
US 20200200357A1 · Gray · 2020 [cited by examiner]
US 20210190481A1 · Kakkar · 2021 [cited by applicant]
US 20210193889A1 · Kim · 2021 [cited by applicant]
WO WO2023278450A1 · 2023 [cited by applicant]
“European Application Serial No. 22834067.5, Response to Communication Pursuant to Rules 161 and 162 EPC filed Aug. 6, 2024”, 11 pgs. [cited by applicant]
“International Application Serial No. PCT/US2022/035322, International Search Report mailed Nov. 15, 2022”, 4 pgs. [cited by applicant]
“International Application Serial No. PCT/US2022/035322, Invitation to Pay Additional Fees mailed Sep. 20, 2022”, 2 pgs. [cited by applicant]
“International Application Serial No. PCT/US2022/035322, Written Opinion mailed Nov. 15, 2022”, 7 pgs. [cited by applicant]
“European Application Serial No. 22834063.4, Extended European Search Report mailed Apr. 16, 2025”, 18 pgs. [cited by applicant]
“European Application Serial No. 22834063.4, Response filed Oct. 20, 2025 to Extended European Search Report mailed Apr. 16, 2025”, W/ English Claims, 60 Pgs. [cited by applicant]