IP Library Patent Application 18585057
Patent Application
App. No. 18/585,057

POSITIVE ACTIVE MATERIAL, POSITIVE ELECTRODE PLATE, ELECTROCHEMICAL ENERGY STORAGE APPARATUS, AND APPARATUS

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Patent No.
US None
App. No.
18/585,057
Abstract

This application provides a positive active material, a positive electrode plate, an electrochemical energy storage apparatus, and an apparatus. The positive active material is Li x Ni y Co z M k Me p O r A m or Li x Ni y Co z M k Me p O r A m whose surface is provided with a coating layer. The positive active material is secondary particles, and a particle size D n 10 of the positive active material satisfies: 0.5 μm≤D n 10≤3 μm. In this application, particle morphology of the positive active material and the amount of micro powder in the positive active material are properly controlled, to effectively reduce side reactions between the positive active material and an electrolyte, decrease gas production of the electrochemical energy storage apparatus, and improve storage performance of the electrochemical energy storage apparatus without deteriorating energy density, cycle performance and rate performance of the electrochemical energy storage apparatus.

Claims (47)

1 . A positive active material comprising secondary particles, wherein,

the secondary particles have a formula of Li x Ni y Co z M k Me p O r A m , wherein 0.85≤x≤1.15, 0<y<1, 0<z<1, 0<k<1, 0≤p≤0.1, 1≤r≤2, 0≤m≤1, m+r≤2, M is one or two selected from Mn and Al, Me is one or more selected from Zr, Zn, Cu, Cr, Mg, Fe, V, Ti, Sr, Sb, Y, W, and Nb, and A is one or more selected from N, F, S, and Cl,

a particle size D v 10 of the secondary particles is 2.5 μm to 8 μm, wherein D v 10 is a corresponding particle size when a cumulative volume distribution percentage of the positive active material reaches 10%.

2 . A positive active material according to claim 1 , wherein a particle size D n 10 of the positive active material is 0.5 μm to 3 μm, and D n 10 is a corresponding particle size when a cumulative number distribution percentage of the positive active material reaches 10%.

3 . A positive active material according to claim 2 , wherein D n 10 and D v 10 further satisfy 1≤D n 10×D v 10≤20.

4 . The positive active material according to claim 1 , wherein D v 10 is 3 μm to 6 μm.

5 . The positive active material according to claim 1 , wherein a particle size D v 50 is 5 μm to 18 μm, and D v 50 is a corresponding particle size when the cumulative volume distribution percentage of the positive active material reaches 50%.

6 . The positive active material according to claim 1 , wherein a particle size D v 90 of the positive active material is 10 μm to 30 μm, and D v 90 is a corresponding particle size when the cumulative volume distribution percentage of the positive active material reaches 90%.

7 . The positive active material according to claim 1 , wherein an actual specific surface area BET 2 of the positive active material is 0.1 m 2 /g to 0.8 m 2 /g.

8 . The positive active material according to claim 1 , a theoretical specific surface area BET 1 of the positive active material and an actual specific surface area BET 2 of the positive active material satisfy: 0.8≤(BET 2 −BET 1 )/BET 1 ≤5.5, wherein

BET 1 =6/(ρ× D v 50);

ρ is an actual density of the positive active material, measured in g/cm 3 ; and

D v 50 is a corresponding particle size when the cumulative volume distribution percentage of the positive active material reaches 50%, measured in m.

9 . The positive active material according to claim 1 , further comprising a coating layer disposed on a surface of at least one of the secondary particles, and the coating layer comprises a coating element selected from the group consisting of Al, Ba, Zn, Ti, Co, W, Y, Si, Sn, B, P, and any combinations thereof.

10 . The positive active material according to claim 1 , wherein in the Li x Ni y Co z M k Me p O r A m , 0.50≤y≤0.90, 0.05≤z≤0.2, 0.05≤k≤0.4, and 0≤p≤0.05.

11 . A method for preparing a positive active material, the method comprising:

mixing a ternary material precursor comprising Ni, Co, and M, a Li-containing compound, and a compound containing a doping element Me to form a precursor mixture;

sintering the precursor mixture to form secondary particles;

performing graded screening of the secondary particles; and

obtaining the secondary particles having a particle size D v 10 from 2.5 μm to 8 μm, wherein D v 10 is a corresponding particle size when a cumulative volume distribution percentage of the positive active material reaches 10%,

wherein the secondary particles have a formular of Li x Ni y Co z M k Me p O r or Li x Ni y Co z M k Me p O r , 0.85≤x≤1.15, 0<y<1, 0<z<1, 0<k<1, 0≤p≤0.1, 1≤r≤2, M is one or two selected from Mn and Al, Me is one or more selected from Zr, Zn, Cu, Cr, Mg, Fe, V, Ti, Sr, Sb, Y, W, and Nb.

12 . The method according to claim 11 , wherein,

the ternary material precursor is selected from the group consisting of: Ni 1/3 Co 1/3 Mn 1/3 (OH) 2 , Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 , Ni 0.5 Co 0.25 Mn 0.25 (OH) 2 , Ni 0.55 Co 0.15 Mn 0.3 (OH) 2 , Ni 0.55 Co 0.1 Mn 0.35 (OH) 2 , Ni 0.55 Co 0.05 Mn 0.4 (OH) 2 , Ni 0.6 Co 0.2 Mn 0.2 (OH) 2 , Ni 0.75 Co 0.1 Mn 0.15 (OH) 2 , Ni 0.8 Co 0.1 Mn 0.1 (OH) 2 , Ni 0.55 Co 0.05 Mn 0.07 (OH) 2 , 0.9Ni 0.8 Co 0.2 (OH) 2 ·0.1Al 2 (OH) 3 , 0.9Ni 0.9 Co 0.05 Mn 0.05 (OH) 2 ·0.1Al 2 (OH) 3 , and any combinations thereof; and

the Li-containing compound is selected from the group consisting of LiOH·H 2 O, LiGH, Li 2 CO 3 , Li 2 O, and any combinations thereof.

13 . The method according to claim 11 , wherein the sintering is performed at a temperature of 700° C. to 800° C. under an oxygen concentration of 20% or more.

14 . The method according to claim 11 , wherein the performing graded screening of the secondary particles further comprises:

subjecting the secondary particles into an air flow classifier having a nozzle;

causing the secondary particles to be ejected from the nozzle with an air flow;

collecting the secondary particles using a collector placed at a distance from the nozzle, wherein the secondary particles ejected from the nozzle fly toward the collector and are separated by particle size; and

wherein the distance between the collector and the nozzle is adjusted to collect the secondary particles with D v 10 from 2.5 μm to 8 μm.

15 . The method according to claim 11 , wherein the performing graded screening of the secondary particles further comprises:

sifting the secondary particles using a sieve, wherein the sieve has a mesh value from 200 to 1000.

16 . The method according to claim 11 , further comprising adding a compound containing a doping element to the precursor mixture, wherein,

the compound containing a doping element A is selected from the group consisting of LiF, NaCl, Na 2 S, Li 3 N, and any combinations thereof, and the doping element A is selected from the group consisting of N, F, S, Cl, and any combinations thereof; and

the positive active material is Li x Ni y Co z M k Me p O r A m , 1<r≤2, 0<m≤1, m+r≤2.

17 . A method for preparing a positive active material, the method comprising:

mixing a ternary material precursor comprising Ni, Co, and M, a Li-containing compound, and a compound containing a doping element Me to form a precursor mixture;

sintering the precursor mixture to form secondary particles;

mixing the secondary particles with a compound containing a coating element to form a mixture;

sintering the mixture to form the positive active material, wherein the positive active material comprises a coating layer on a surface of at least one of the secondary particles, and the coating layer comprises the coating element;

performing graded screening of the positive active material; and

obtaining the positive active material having a particle size D v 10 from 2.5 μm to 8 μm, wherein D v 10 is a corresponding particle size when a cumulative volume distribution percentage of the positive active material reaches 10%.

18 . The method according to claim 17 , wherein,

the compound containing the coating element is selected from the group consisting of an oxide containing the coating element, a nitrate containing the coating element, a phosphate containing the coating element, a carbonate containing the coating element, and any combinations thereof; and

the coating element is selected from the group consisting of Al, Ba, Zn, Ti, Co, W, Y, Si, Sn, B, P, and any combinations thereof.

19 . The method according to claim 18 , wherein the compound containing the coating element accounts for 0.01% to 0.5%, based on a total mass of the positive active material.

20 . The method according to claim 17 , wherein sintering the mixture is performed at a temperature from 200° C. to 700° C.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2024
From: DU, RUI; LIU, NA; LIU, YONGCHAO; WANG, SIHUI; ZHAO, DEYU; LENG, XUE
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 066537/0111 →