IP Library Granted Patent US 12,358,848
Granted Patent B2
US 12,358,848 · App. 18/606,318 · Granted Jul 15, 2025

Method of forming a mycological product

Inventors: Eben Bayer (Troy, NY); Gavin McIntyre (Troy, NY)
Assignee: Ecovative LLC
C05D9/00A01G18/00A01G18/40A01G18/50A01G18/64B32B5/02B32B5/16C12N1/14C12N11/14B32B2439/00Y10T428/1348Y10T428/249921Y10T428/31504
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,358,848
App. No.
18/606,318
Granted
Jul 15, 2025
Kind
B2
Abstract

The method grows a mycelial mass over a three-dimensional lattice such that a dense network of oriented hyphae is formed on the lattice. Growth along the lattice results in mycelium composite with highly organized hyphae strands and allows the design and production of composites with greater strength in chosen directions due to the organized nature of the supporting mycelia structure.

Claims (21)

1. A method of making a mycological product comprising the steps of

providing a framework; and

growing mycelium on said framework in an environment held at a temperature and humidity to stimulate mycelia growth for a time sufficient for the mycelia growth to form a dense network of oriented hyphae on said framework.

2. The method as set forth in claim 1 , wherein said framework is digestible.

3. The method as set forth in claim 1 , which further comprises the step of

coating said framework with a mixture of starch and water prior to said step of growing mycelium on said framework.

4. The method as set forth in claim 3 , which further comprises the step of

placing the coated framework on a bed of inoculum containing Pleurotus ostreatus on a nutrient carrier prior to said step of growing mycelium on said framework.

5. The method as set forth in claim 1 , wherein said framework is a mesh.

6. The method as set forth in claim 1 , wherein said framework is a lattice.

7. The method as set forth in claim 6 , wherein said lattice is plastic.

8. The method as set forth in claim 1 , wherein said framework is formed from the group of materials selected from starch, plastic, wood, or fibers.

9. The method as set forth in claim 1 , wherein said framework is a grid oriented orthogonally or oriented in other ways to produce mycelia growth primarily along the axis of said grid.

10. The method as set forth in claim 9 , wherein said grid is either flexible or rigid.

11. The method as set forth in claim 9 , wherein said grid is placed in close proximity to an inoculum containing a nutrient source as to allow the mycelium to transport nutrients into the mycelia growth primarily along the axis of said grid for further cellular expansion.

12. The method as set forth in claim 9 , wherein the mycelium is grown over and through the grid producing a dense network of oriented hyphae.

13. The method as set forth in claim 12 , wherein the oriented hyphae interweave.

14. The method as set forth in claim 9 , wherein said mycelia growth forms a mycelia mass, and the method further includes the step of drying the grid so as to remove water from the mycelia mass.

15. The method as set forth in claim 14 , further including a step of postprocessing.

16. The method as set forth in claim 1 , wherein said framework is three dimensional.

17. The method as set forth in claim 1 , wherein said framework is provided in close proximity to an inoculum containing a nutrient source.

Assignments (1)
CHANGE OF NAME Recorded Aug 13, 2024
From: ECOVATIVE DESIGN LLC
To: ECOVATIVE LLC
Reel/Frame 068568/0133 →
Continuity (6)
Continuation 16661726 · Oct 23, 2019
Division 13856086 · Apr 3, 2013
Division 12001556 · Dec 12, 2007
Provisional Application 60927458 · May 3, 2007
Provisional Application 60875243 · Dec 15, 2006
Related Publication 20250011251A1 · Jan 9, 2025
References Cited (10)
US 4722159A · Watanabe et al. · 1988 [cited by applicant]
US 9485917B2 · Bayer · 2016 [cited by examiner]
US 10525662B2 · Bayer · 2020 [cited by examiner]
US 11932584B2 · Bayer · 2024 [cited by examiner]
FR 2603767A1 · 1988 [cited by applicant]
FR 2676158A1 · 1992 [cited by applicant]
FR 2723506A1 · 1996 [cited by applicant]
JP 2008154463A · 2008 [cited by applicant]
JP 5156243B2 · 2013 [cited by applicant]
RU 79748 · 2009 [cited by applicant]