IP Library Patent Application 18618680
Patent Application
App. No. 18/618,680

SYSTEMS FOR POWER MODULE ASSEMBLY FOR INVERTER

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Quick Facts
Patent No.
US None
App. No.
18/618,680
Abstract

Disclosed solutions relate to electrical inverters. In an example, a system including an inverter is disclosed. The inverter may convert DC power from a voltage source to AC power to drive a motor. The inverter includes a capacitor assembly and a first power module. The first power module includes a first inverter to output first AC power to a first end of a first winding of the motor, a second inverter to output second AC power to a second end of the first winding, and a changeover switch to selectively connect and disconnect the second end of the first winding to and from a neutral connection.

Claims (76)

1 . A system comprising:

an inverter to convert DC power from a voltage source to AC power to drive a motor, wherein the inverter includes:

a capacitor assembly; and

a first power module including:

a first inverter to output first AC power to a first end of a first winding of the motor;

a second inverter to output second AC power to a second end of the first winding; and

a changeover switch to selectively connect and disconnect the second end of the first winding to and from a neutral connection.

2 . The system of claim 1 , wherein the capacitor assembly includes:

one or more busbars; and

one or more capacitors.

3 . The system of claim 2 , wherein the one or more capacitors include:

a first capacitor for the first inverter; and

a second capacitor for the second inverter.

4 . The system of claim 2 , wherein the one or more busbars include:

a positive busbar connected to the one or more capacitors and the first power module; and

a negative busbar connected to the one or more capacitors and the first power module.

5 . The system of claim 4 , wherein the one or more busbars further include:

a neutral busbar connected to the neutral connection of the first power module.

6 . The system of claim 4 , wherein:

the first power module is configured to drive the first winding of the motor, and

the inverter further includes:

a second power module to drive a second winding of the motor; and

a third power module to drive a third winding of the motor.

7 . The system of claim 6 , wherein the one or more capacitors include:

a first capacitor for the first inverter of the first power module;

a second capacitor for the second inverter of the first power module;

a third capacitor for a first inverter of the second power module;

a fourth capacitor for a second inverter of the second power module;

a fifth capacitor for a first inverter of the third power module; and

a sixth capacitor for a second inverter of the third power module.

8 . The system of claim 6 , wherein:

the positive busbar is further connected to the second power module and the third power module; and

the negative busbar is further connected to the second power module and the third power module.

9 . The system of claim 1 , further including:

the voltage source configured to supply the DC power to the inverter; and

the motor configured to receive the AC power from the inverter to drive the motor,

wherein the system is provided as a vehicle including the inverter, the voltage source, and the motor.

10 . A system comprising:

an inverter to convert DC power from a voltage source to AC power to drive a motor, wherein the inverter includes:

a capacitor assembly; and

a power module including:

a first inverter to output first AC power to a first end of a first winding of the motor; and

a second inverter to output second AC power to a second end of the first winding.

11 . The system of claim 10 , wherein the capacitor assembly includes:

one or more busbars; and

one or more capacitors.

12 . The system of claim 11 , wherein the one or more capacitors include:

a first capacitor for the first inverter; and

a second capacitor for the second inverter.

13 . The system of claim 11 , wherein the one or more busbars include:

a positive busbar connected to the one or more capacitors and a positive connection of the power module; and

a negative busbar connected to the one or more capacitors and a negative connection of the power module.

14 . The system of claim 13 , wherein the one or more busbars further include:

a neutral busbar connected to a neutral connection of the power module.

15 . The system of claim 14 , wherein the power module includes:

one or more positive power tabs connected to positive busbar;

one or more negative power tabs connected to negative busbar; and

one or more neutral tabs connected to neutral busbar.

16 . The system of claim 14 , wherein each of the positive busbar, the negative busbar, and the neutral busbar includes a respective connection tab on a same side of the capacitor assembly.

17 . The system of claim 10 , wherein the power module further includes:

a changeover switch to selectively connect and disconnect the second end of the first winding to and from a neutral connection.

18 . A system comprising:

an inverter to convert DC power from a voltage source to AC power to drive a motor, wherein the inverter includes:

a capacitor assembly including one or more busbars and one or more capacitors;

a first power module to drive a first winding of the motor;

a second power module to drive a second winding of the motor; and

a third power module to drive a third winding of the motor,

wherein each of the first power module, the second power module, and the third power module includes:

a first inverter to output first AC power to a first end of the respective winding;

a second inverter to output second AC power to a second end of the respective winding; and

a changeover switch to selectively connect and disconnect the second end of the respective winding to and from a neutral connection.

19 . The system of claim 18 , wherein each of the first power module, the second power module, and the third power module further includes:

one or more power tabs connected to the one or more capacitors via the one or more busbars.

20 . The system of claim 18 , wherein the inverter further includes:

a heat sink provided on a first side of the first power module, the second power module, and the third power module,

wherein the capacitor assembly is provided on a second side of the first power module, the second power module, and the third power module, the second side opposite from the first side.

Assignments (2)
CHANGE OF NAME Recorded Sep 18, 2024
From: DELPHI TECHNOLOGIES IP LIMITED
To: BORGWARNER US TECHNOLOGIES LLC
Reel/Frame 068987/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2024
From: BUEHLER, DAVID PAUL; GERTISER, KEVIN M.; LIANG, JUNMING
To: DELPHI TECHNOLOGIES IP LIMITED
Reel/Frame 067091/0671 →