IP Library Granted Patent US 12,468,238
Granted Patent B2
US 12,468,238 · App. 18/619,593 · Granted Nov 11, 2025

Toner container having a magnet for toner level sensing

Inventors: Michael Charles Day (Lexington, KY); Richard Louis Goin (Lexington, KY); Kyle Bradley Martin (Paducah, KY); Charles Russell Schaefer (Lexington, KY); Brittany Nicole Sexton (Lexington, KY)
Assignee: Lexmark International, Inc.
G03G15/086G03G15/0875G03G2215/068G03G2215/0888
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Quick Facts
Patent No.
US 12,468,238
App. No.
18/619,593
Granted
Nov 11, 2025
Kind
B2
Abstract

A toner container for use in an image forming device includes a housing having a reservoir for storing toner, a paddle positioned within the reservoir, and a rotatable drive member positioned to push the paddle in a first rotational direction. The paddle is free to rotate ahead of the drive member in the first rotational direction. A magnet is rotatably coupled to one of the paddle and the drive member. A shield is rotatably coupled to the other of the paddle and the drive member such that the shield is movable between a blocking position for attenuating a magnetic field of the magnet to block detection of the magnetic field by a magnetic sensor and an unblocking position for unblocking the magnetic field of the magnet to permit detection of the magnetic field by the magnetic sensor based on a rotational position of the paddle relative to the drive member.

Claims (32)

1 . A toner container for use in an image forming device, comprising:

a housing having a reservoir for storing toner;

a rotatable paddle positioned within the reservoir;

a rotatable drive member positioned to push the paddle in a first rotational direction, the paddle is free to rotate ahead of the drive member in the first rotational direction;

a magnet having a magnetic field, the magnet is rotatably coupled to one of the paddle and the drive member; and

a shield rotatably coupled to the other of the paddle and the drive member such that the shield is movable between a blocking position for attenuating the magnetic field of the magnet to block detection of the magnetic field by a magnetic sensor and an unblocking position for unblocking the magnetic field of the magnet to permit detection of the magnetic field by the magnetic sensor based on a rotational position of the paddle relative to the drive member.

2 . The toner container of claim 1 , wherein the magnet is rotatably coupled to the drive member and the shield is rotatably coupled to the paddle.

3 . The toner container of claim 1 , wherein the drive member is positioned outside of the reservoir.

4 . The toner container of claim 3 , wherein the magnet is positioned on the drive member.

5 . The toner container of claim 3 , further comprising a rotatable member positioned outside of the reservoir and rotatably coupled to the paddle, the drive member is positioned to contact and push the rotatable member in the first rotational direction.

6 . The toner container of claim 3 , further comprising a rotatable member positioned outside of the reservoir and rotatably coupled to the paddle, the shield is positioned on the rotatable member.

7 . The toner container of claim 1 , wherein the shield is in the blocking position when the drive member is pushing the paddle in the first rotational direction and the shield is in the unblocking position when the paddle rotates ahead of the drive member in the first rotational direction.

8 . A toner container for use in an image forming device, comprising:

a housing having a reservoir for storing toner;

a rotatable drive coupler positioned to receive rotational force from a corresponding drive coupler in the image forming device when the toner container is installed in the image forming device;

a paddle positioned within the reservoir and operatively connected to the drive coupler such that the paddle is rotatable in response to rotation of the drive coupler, the paddle is rotatable independent of the drive coupler;

a magnet having a magnetic field, the magnet is fixed to rotate with one of the paddle and the drive coupler; and

a shield fixed to rotate with the other of the paddle and the drive coupler such that the shield is movable between a blocking position for attenuating the magnetic field of the magnet to block detection of the magnetic field by a magnetic sensor and an unblocking position for unblocking the magnetic field of the magnet to permit detection of the magnetic field by the magnetic sensor depending on a rotational position of the paddle relative to the drive coupler.

9 . The toner container of claim 8 , wherein the magnet is fixed to rotate with the drive coupler and the shield is fixed to rotate with the paddle.

10 . The toner container of claim 9 , further comprising a drive member rotatably coupled to the drive coupler, the magnet is positioned on the drive member.

11 . The toner container of claim 10 , wherein the drive member is positioned outside of the reservoir.

12 . The toner container of claim 11 , further comprising a rotatable member positioned outside of the reservoir and fixed to rotate with the paddle, the shield is positioned on the rotatable member.

13 . A toner container for use in an image forming device, comprising:

a housing having a reservoir for storing toner;

a rotatable shaft positioned within the reservoir;

a paddle mounted on the shaft within the reservoir and fixed to rotate with the shaft;

a drive member mounted on the housing outside of the reservoir and rotatable about the shaft independent of the shaft;

a magnet fixed to rotate with the drive member, the magnet has a magnetic field that is detectable by a magnetic sensor; and

a shield fixed to rotate with the shaft and the paddle, the drive member is positioned to rotate the shield when the drive member rotates, the shield is free to rotate ahead of the drive member, wherein the shield selectively blocks and unblocks the magnet from the magnetic sensor in response to rotation of the drive member for indicating a toner level in the reservoir.

14 . The toner container of claim 13 , wherein the magnet is positioned on the drive member.

15 . The toner container of claim 14 , further comprising a rotatable member positioned outside of the reservoir and fixed to rotate with the paddle, the shield is positioned on the rotatable member.

16 . The toner container of claim 13 , wherein the shield blocks the magnet when the drive member is rotating the shield and the shield unblocks the magnet when the shield rotates ahead of the drive member.

Assignments (5)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2024
From: DAY, MICHAEL CHARLES; GOIN, RICHARD LOUIS; MARTIN, KYLE BRADLEY; SCHAEFER, CHARLES RUSSELL; SEXTON, BRITTANY NICOLE
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 066932/0719 →
Continuity (2)
Provisional Application 63623464 · Jan 22, 2024
Related Publication 20250237973A1 · Jul 24, 2025
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