Granted Patent B2

US 12,571,283 · App. 18/621,788 · Granted Mar 10, 2026

Inventors: Arthur Hale (Angleton, TX); Ahmed Said Abdelaziz Amer (Katy, TX)

Assignees: SAUDI ARABIAN OIL COMPANY; NEWPARK DRILLING FLUIDS, LLC

E21B33/138E21B33/134E21B36/04

Abstract

Claims (41)

1 . A method for sealing a section of a well, comprising:

providing a downhole plugging assembly, comprising:

a basket, comprising:

a base and a connection end at opposite axial ends of the basket;

a side extending between the base and the connection end; and

a plurality of eutectic metal alloy particles;

a mineral insulated heater extending centrally through the basket from the base, the mineral insulated heater comprising:

a metallic alloy inner core;

a magnesium oxide insulation surrounded by a stainless steel sheath; and

an electrical connection at the end of the mineral insulated heater opposite the base;

running the downhole plugging assembly through the well to a downhole location;

activating the mineral insulated heater and melting a volume of eutectic metal alloy particles to melt from the basket and fill the downhole location with the melted eutectic alloy;

deactivating the mineral insulated heater after the eutectic metal alloy particles have melted; and

allowing the melted eutectic alloy to cool, forming a eutectic metal plug; and

plugging the downhole location.

2 . The method of claim 1 , wherein the mineral insulated heater is adhered to the downhole plugging assembly in at least one way selected from the group consisting of with a pipe, as an integrated part of the basket, or with coiled tubing containing a copper inner core to provide power to the mineral insulated heater.

3 . The method of claim 1 , wherein the plugging further comprises:

removing the plugging assembly from the well; and

running a milling assembly into the well and milling through the eutectic metal plug, providing a uniform surface.

4 . The method of claim 1 , wherein the basket further comprises a plurality of holes formed through the base and the side, wherein eutectic metal alloy particles have an average diameter ranging from 0.00005 meters to 0.004 meters and greater than an opening size of the plurality of holes.

5 . The method of claim 1 , wherein the downhole plugging assembly is withdrawn from a treated zone and reloaded with the eutectic metal alloy particles to repeat the method.

6 . A method for sealing a section of a well, comprising:

providing a downhole plugging assembly, comprising:

a carrier fluid, comprising:

an aqueous, polymeric composition; and

a eutectic alloy in suspension;

a mineral insulated heater extending centrally through a basket from a base, comprising:

a metallic alloy inner core;

a magnesium oxide insulation surrounded by a stainless steel sheath; and

an electrical connection at an end of the mineral insulated heater opposite the base;

running the downhole plugging assembly into the well to a downhole location;

flowing the eutectic alloy suspended in the carrier fluid to the downhole location proximate to the mineral insulated heater, allowing adequate melting at a targeted location;

connecting the electrical connection of the mineral insulated heater to a power source via a wireline;

activating the mineral insulated heater to melt the eutectic alloy in the carrier fluid to flow through the basket and to fill the downhole location with the melted eutectic alloy and the carrier fluid; and

plugging the downhole location by allowing the melted eutectic alloy to cool to form a eutectic plug, and

wherein the eutectic alloy has an average diameter ranging from 0.00005 meters to 0.004 meters.

7 . The method of claim 6 , wherein the mineral insulated heater is adhered to the downhole plugging assembly in at least one way selected from the group consisting of with a pipe, as an integrated part of the basket, or with coiled tubing containing a copper inner core to provide power to the mineral insulated heater.

8 . The method of claim 6 , wherein the plugging further comprises:

removing the mineral insulated heater from the well; and

running a milling assembly into the well to mill through the eutectic metal plug, providing a uniform surface.

9 . The method of claim 6 , wherein the mineral insulated heater can be used multiple times to treat one or more target zones by flowing additional carrier fluid to the one or more target zones.

Assignments (5)

Continuity (1)

References Cited (18)