Welding method, welding apparatus, welding device, and battery cell
A welding method includes placing a housing covered with an end cap into a jig, where a clearance structure is created on the jig and available for exposing a target weld zone between the end cap and the housing, and the target weld zone includes a first target weld zone section and a second target weld zone section located on two opposite sides of the end cap respectively; and moving the jig to a first welding station of a welding device; welding, by a first welding head of the welding device, the first target weld zone section through the clearance structure; and welding, by a second welding head of the welding device, the second target weld zone section through the clearance structure. The first welding station is located between the first welding head and the second welding head.
1 . A welding method, comprising:
placing a housing covered with an end cap into a jig, the jig including a receptacle for accommodating the housing covered with the end cap and a pressing plate located at an opening of the receptacle, such that, after the placing, the housing is inverted on the end cap with the end cap located at a bottom of the receptacle and the pressing plate pressed against the housing to push the housing toward the end cap so as to press and fix the end cap to the housing, wherein a clearance structure is formed as openings arranged on opposite sides of the jig and available for exposing a target weld zone between the end cap and the housing, and the target weld zone comprises a first target weld zone section and a second target weld zone section located on two opposite sides of the end cap respectively; and
moving the jig to a first welding station of a welding device; welding, by a first welding head of the welding device, the first target weld zone section through the clearance structure; and welding, by a second welding head of the welding device, the second target weld zone section through the clearance structure, wherein the first welding station is located between the first welding head and the second welding head.
2 . The welding method according to claim 1 , wherein the target weld zone comprises a plurality of target weld zone sections, one welding head is disposed corresponding to each target weld zone section, the plurality of target weld zone sections are connected in tandem and come together on all sides to form a ring structure, two of the plurality of target weld zone sections are the first target weld zone section and the second target weld zone section respectively, the welding head corresponding to the first target weld zone section is the first welding head, and the welding head corresponding to the second target weld zone section is the second welding head.
3 . The welding method according to claim 2 , wherein welding directions of two welding heads corresponding to a pair of opposite target weld zone sections among the plurality of target weld zone sections are opposite to each other.
4 . The welding method according to claim 2 , wherein, in any two adjacent target weld zone sections among the plurality of target weld zone sections, a welding start point of one target weld zone section is connected to a welding end point of the other target weld zone section.
5 . The welding method according to claim 2 , wherein welding directions of two welding heads corresponding to a pair of opposite target weld zone sections among the plurality of target weld zone sections are identical.
6 . The welding method according to claim 2 , wherein at least one welding head welds a corresponding target weld zone section along a first direction and then welds the corresponding target weld zone section along a reverse direction.
7 . The welding method according to claim 6 , wherein a welding stop position is created in the target weld zone section, the welding head stops welding at the welding stop position after welding from one end of the target weld zone section to the welding stop position along the first direction, and then the welding head welds along the reverse direction to complete welding of an unwelded region on the target weld zone section.
8 . The welding method according to claim 7 , wherein the welding head continues to weld along the reverse direction after moving to the welding stop position during welding along the reverse direction.
9 . The welding method according to claim 1 ,
wherein:
the target weld zone further comprises a third target weld zone section and a fourth target weld zone section located on two other opposite sides of the end cap, the first target weld zone section comprises a first end and a second end opposite to each other, the second target weld zone section comprises a third end and a fourth end opposite to each other, the third target weld zone section is connected between the first end and the third end, and the fourth target weld zone section is connected between the second end and the fourth end; and
the welding device further comprises a third welding head and a fourth welding head, and a second welding station is formed between the third welding head and the fourth welding head; and
the welding method further comprising:
moving the jig to the second welding station;
welding, by the third welding head, the third target weld zone section through the clearance structure; and
welding, by the fourth welding head, the fourth target weld zone section through the clearance structure.
10 . The welding method according to claim 9 , wherein:
the first welding head welds the first target weld zone section along a distribution direction from the first end toward the second end, and the second welding head welds the second target weld zone section along a distribution direction from the fourth end toward the third end; and
the third welding head welds the third target weld zone section along a distribution direction from the third end toward the first end, and the fourth welding head welds the fourth target weld zone section along a distribution direction from the second end toward the fourth end.
11 . The welding method according to claim 9 , wherein:
the first welding head welds the first target weld zone section along a distribution direction from the first end toward the second end, and the second welding head welds the second target weld zone section along a distribution direction from the third end toward the fourth end; and
the third welding head welds the third target weld zone section along a distribution direction from the first end toward the third end, and the fourth welding head welds the fourth target weld zone section along a distribution direction from the second end toward the fourth end.
12 . The welding method according to claim 11 , wherein:
after welding the second target weld zone section along a distribution direction from the third end toward the fourth end, the second welding head welds the second target weld zone section toward the third end along a reverse direction; and/or
after welding the fourth target weld zone section along a distribution direction from the second end toward the fourth end, the fourth welding head welds the fourth target weld zone section toward the second end along a reverse direction.