IP Library Granted Patent US 12,594,180
Granted Patent B2
US 12,594,180 · App. 18/625,587 · Granted Apr 7, 2026

Customizable knee brace intended for patients with osteoarthritis

Inventors: Richard E Gildersleeve (Carlsbad, CA); Ian Kovacevich (Vista, CA); Nicholas Gomez (Vista, CA)
Assignee: DJO, LLC
A61F5/0125A61F2005/0134A61F2005/0139A61F2005/0172A61F2005/0174A61F2005/0179
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,594,180
App. No.
18/625,587
Granted
Apr 7, 2026
Kind
B2
Abstract

A customizable knee brace for use in the treatment of osteoarthritis is provided. The customizable knee brace includes a lateral upright. The lateral upright includes at least a first semi-rigid support, a second semi-rigid support, and a hinge physically coupling the first semi-rigid support and the second semi-rigid support. The customizable knee brace further includes a thigh cuff constructed of formable material and coupled to the first semi-rigid support. The customizable knee brace further includes a shin cuff constructed of formable material and coupled to the second semi-rigid support. The customizable knee brace further includes an elastomeric web framework coupled to the lateral upright and configured to secure an area of a knee of a patient when wearing the customizable knee brace. The customizable knee brace further includes at least one tensioning element configured to adjust a tension of the elastomeric web framework.

Claims (51)

1 . A customizable knee brace for use in treatment of osteoarthritis, comprising:

a lateral upright configured to be disposed against a first side of a leg of a patient and comprising:

a first semi-rigid support,

a second semi-rigid support,

a first hinge physically coupling the first semi-rigid support and the second semi-rigid support, and

a condyle pad coupled to the first hinge and configured to be disposed within a single spacing between the first hinge and a knee of the patient;

a medial element configured to be disposed against a second side of the leg of the patient opposite the first side and comprising:

a third semi-rigid support,

a fourth semi-rigid support, and

a second hinge physically coupling the third semi-rigid support and the fourth semi-rigid support;

a thigh cuff physically coupled between the first semi-rigid support and the third semi-rigid support;

a shin cuff physically coupled between the second semi-rigid support and the fourth semi-rigid support;

an elastomeric web framework configured to secure an area of the knee of the patient when wearing the customizable knee brace; and

a tensioning element comprising a lace, wherein:

a first portion of the elastomeric web framework is fixedly coupled to the lateral upright,

a second portion of the elastomeric web framework is adjustably coupled to the thigh cuff via the lace, and

a third portion of the elastomeric web framework is adjustably coupled to the medial element by the lace, such that tightening the lace causes the second portion of the elastomeric web framework to translate toward the thigh cuff and the third portion of the elastomeric web framework to translate toward the medial element, thereby increasing an amount of tension in the elastomeric web framework.

2 . The brace of claim 1 , wherein:

the thigh cuff is heat-formable and configured to conform to a thigh of the patient; and

the shin cuff is heat-formable and configured to conform to a shin of the patient.

3 . The brace of claim 2 , wherein the thigh cuff and the shin cuff are heat-formable in a temperature range at least partially overlapping 160-180 degrees Fahrenheit.

4 . The brace of claim 1 , wherein each of the tensioning element and the single spacing provided by the condyle pad is configured to individually adjust the tension in the elastomeric web framework and thereby simultaneously is configured to:

offload a portion of a load on one of a lateral compartment of the knee and a medial compartment of the knee, and

provide a desired degree of extension assist to the knee.

5 . The brace of claim 1 , wherein, when under tension, the elastomeric web framework is configured to both customize a fit of the brace around the knee of the patient and redistribute at least a portion of a load from one of a lateral compartment of the knee and a medial compartment of the knee of the patient.

6 . The brace of claim 1 , wherein the elastomeric web framework comprises a plurality of interconnected elastomeric segments that define at least one alignment opening configured to receive a patellar portion of the knee of the patient.

7 . The brace of claim 1 , further comprising a formable pad configured to provide cushioning to a thigh or shin of the patient.

8 . The brace of claim 1 , further comprising at least one strap configured to wrap around at least a posterior portion of the knee of the patient thereby securing the brace to the patient.

9 . A method for treating osteoarthritis utilizing a customizable knee brace, the method comprising:

securing the customizable knee brace to a knee of a patient such that a condyle pad is disposed within a single spacing between a first hinge of a lateral upright of the knee brace and a first side of the knee of the patient; and

securing an area of the knee of the patient utilizing an elastomeric web framework by adjusting an amount of tension in a lace of a tensioning element of the knee brace,

wherein the lateral upright comprises at least:

a first semi-rigid support,

a second semi-rigid support, and

the first hinge physically coupling the first semi-rigid support and the second semi-rigid support;

wherein the knee brace further comprises:

a medial element configured to be disposed against a second side of the knee of the patient opposite the first side, the medial element comprising:

a third semi-rigid support,

a fourth semi-rigid support, and

a second hinge physically coupling the third semi-rigid support and the fourth semi-rigid support;

a thigh cuff, physically coupled between the first semi-rigid support and the third semi-rigid support; and

a shin cuff, physically coupled between the second semi-rigid support and the fourth semi-rigid support; and

wherein:

a first portion of the elastomeric web framework is fixedly coupled to the lateral upright,

a second portion of the elastomeric web framework is adjustably coupled to the thigh cuff via the lace, and

a third portion of the elastomeric web framework is adjustably coupled to the medial element by the lace, such that tightening the lace causes the second portion of the elastomeric web framework to translate toward the thigh cuff and the third portion of the elastomeric web framework to translate toward the medial element, thereby increasing an amount of tension in the elastomeric web framework.

10 . The method of claim 9 , further comprising at least one of:

heat forming the thigh cuff to conform to a thigh of the patient; and

heat forming the shin cuff to conform to a shin of the patient.

11 . The method of claim 9 , wherein the adjusting the amount of tension in the lace of the tensioning element simultaneously offloads a portion of a load on one of a lateral compartment of the knee and a medial compartment of the knee and provides a desired degree of extension assist to the knee.

12 . The method of claim 11 , wherein the adjusting the amount of tension in the lace of the tensioning element increases an amount of vertical tension in the elastomeric web framework.

Assignments (2)
SUPPLEMENTAL CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Dec 8, 2025
From: DJO, LLC; EMPI INC.; ENCORE MEDICAL, L.P.; LIMA USA, INC.; LITECURE, LLC; MEDSHAPE, INC.; TRILLIANT SURGICAL, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 073888/0915 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2025
From: GILDERSLEEVE, RICHARD; KOVACEVICH, IAN; GOMEZ, NICHOLAS
To: DJO, LLC
Reel/Frame 071630/0832 →