IP Library Granted Patent US 12,448,507
Granted Patent B1
US 12,448,507 · App. 18/625,607 · Granted Oct 21, 2025

Composite board including core and capstock, and associated method

Inventors: Nicholas Tomko (Chicago, IL); Evan Kemp (Chicago, IL)
Assignee: The Azek Group LLC
C08L27/06B32B27/06B32B27/20B32B27/22B32B27/302B32B27/304B32B27/308B32B27/36C08L25/12C08L33/20B32B2250/02B32B2270/00B32B2274/00B32B2325/00B32B2607/00C08L25/08C08L2205/02C08L2205/035C08L2207/04Y10T428/31935
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Quick Facts
Patent No.
US 12,448,507
App. No.
18/625,607
Granted
Oct 21, 2025
Kind
B1
Abstract

A composite board, including a core, and a capstock positioned to at least partially cover the core, where the capstock includes 10 wt. % to 70 wt. % of polyvinyl chloride (PVC), based on a total weight of the capstock, 1 wt. % to 60 wt. % of acrylonitrile-styrene-acrylate (ASA), based on the total weight of the capstock, 1 wt. % to 60 wt. % of styrene-acrylonitrile (SAN), based on the total weight of the capstock, and 1 wt. % to 60 wt. % of a thermoplastic elastomer, where the thermoplastic elastomer includes styrene-isobutylene-styrene (SIBS), a thermoplastic copolyester elastomer, a polymeric plasticizer, and combinations thereof, wherein the capstock does not include thermoplastic polyurethane.

Claims (20)

1. A composite board, comprising:

a core; and

a capstock positioned to at least partially cover the core,

wherein the capstock consists of, based on a total weight of the capstock:

30 wt. % to 45 wt. % of polyvinyl chloride (PVC);

20 wt. % to 30 wt. % of acrylonitrile-styrene-acrylate (ASA);

15 wt. % to 20 wt. % of styrene-acrylonitrile (SAN); and

10 wt. % to 25 wt. % of a polymeric plasticizer,

wherein the polymeric plasticizer consists of a ketone ethylene ester terpolymer.

2. The composite board of claim 1 , wherein the capstock contains:

35 wt. % to 45 wt. % of PVC.

3. A composite board, comprising:

a core; and

a capstock positioned to at least partially cover the core,

wherein the capstock consists of, based on a total weight of the capstock:

30 wt. % to 50 wt. % of polyvinyl chloride (PVC);

20 wt. % to 40 wt. % of acrylonitrile-styrene-acrylate (ASA);

10 wt. % to 30 wt. % of styrene-acrylonitrile (SAN); and

5 wt. % to 30 wt. % of a polymeric plasticizer,

wherein the polymeric plasticizer consists of a ketone ethylene ester terpolymer.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS AT R/F 069057/0231 Recorded Jul 1, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
To: THE AZEK GROUP LLC
Reel/Frame 071773/0618 →
SECURITY INTEREST Recorded Sep 26, 2024
From: THE AZEK GROUP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 069057/0231 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2024
From: TOMKO, NICHOLAS; KEMP, EVAN
To: AZEK GROUP LLC, THE
Reel/Frame 067550/0260 →