IP Library Granted Patent US 12,392,059
Granted Patent B1
US 12,392,059 · App. 18/625,653 · Granted Aug 19, 2025

Self-adaptive fabric for space applications

Inventor: Weidong Song (Woodinville, WA)
Assignee: Blue Origin Manufacturing, LLC
D03D15/30B64G6/00D01D5/247D03D1/02D03D11/00D03D15/275D03D15/283D03D15/56D10B2331/021D10B2331/06D10B2331/10D10B2331/12D10B2501/04
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Quick Facts
Patent No.
US 12,392,059
App. No.
18/625,653
Granted
Aug 19, 2025
Kind
B1
Abstract

Self-adaptive fabrics for space applications are provided. In one aspect, a fabric for use in space includes a structural fabric and a plurality of synthetic fibers woven into a self-adaptive fabric. The self-adaptive fabric is attached to the structural fabric. Each of the synthetic fibers includes a plurality of hollow cells containing a trapped gas. The synthetic fibers are formed of a material having a sufficient elasticity such that the diameter of each of the synthetic fibers is configured to increase when the environmental pressure decreases.

Claims (33)

1. A fabric for use in space, comprising:

a structural fabric; and

a plurality of synthetic fibers woven into a self-adaptive fabric, the self-adaptive fabric being attached to the structural fabric,

wherein each of the plurality of synthetic fibers comprises a plurality of hollow cells containing a trapped gas, and

wherein the plurality of synthetic fibers are formed of a material having a sufficient elasticity such that the diameter of each of the plurality of synthetic fibers is configured to increase when the environmental pressure decreases.

2. The fabric of claim 1 , wherein the structural fabric is configured to restrict a direction in which the self-adaptive fabric expands when exposed to the decreasing environmental pressure.

3. The fabric of claim 1 , wherein the structural fabric and the self-adaptive fabric are woven together.

4. The fabric of claim 3 , wherein an interface between the structural fabric and the self-adaptive fabric includes a gradual transition from the structural fabric into the self-adaptive fabric.

5. The fabric of claim 1 , wherein the hollow cells are isolated from each other such that gas and liquid does not pass between adjacent hollow cells.

6. The fabric of claim 1 , wherein the gas comprises carbon dioxide, argon, nitrogen, and/or air.

7. The fabric of claim 1 , wherein the structural fabric comprises Kevlar and/or carbon fiber.

8. The fabric of claim 1 , wherein the material of the synthetic fibers comprises a polyether-polyurea copolymer, Spandex, and/or Lycra.

9. The fabric of claim 1 , wherein the structural fabric and the self-adaptive fabric are moisture permeable to allow moisture to escape.

10. A space suit comprising the fabric of claim 1 , wherein:

the fabric is orientated such that the self-adaptive fabric is closer to the interior of the space suit than the structural fabric.

11. The space suit of claim 10 , wherein the self-adaptive fabric is constrained by the structural fabric such that the self-adaptive fabric expands into the interior of the space suit when exposed to the decreasing environmental pressure.

12. The space suit of claim 10 , wherein the self-adaptive fabric is configured to apply a pressure of 10-12 psi to a user of the space suit.

13. An inflatable habitat comprising the fabric of claim 1 , wherein:

the fabric is orientated such that the self-adaptive fabric is closer to the exterior of the inflatable habitat than the structural fabric.

14. The inflatable habitat of claim 13 , further comprising:

layers of metal applied to the interior of the structural fabric to form a structural metal shell.

15. A method of manufacturing a fabric for use in space, comprising:

providing a stream of synthetic material;

periodically injecting a gas into a center of the stream of synthetic material to create a plurality of gas-filled hollow cells;

allowing the stream of synthetic material to cool into a synthetic fiber, the synthetic fiber formed of a material having a sufficient elasticity such that the diameter of the synthetic fiber is configured to increase when the environmental pressure decreases;

weaving the synthetic fiber into a self-adaptive fabric;

providing a structural fabric; and

attaching the self-adaptive fabric to the structural fabric.

16. The method of claim 15 , wherein attaching the self-adaptive fabric to the structural fabric comprises weaving the self-adaptive fabric into the structural fabric.

17. The method of claim 16 , wherein weaving the self-adaptive fabric into the structural fabric comprises weaving an interface between the structural fabric and the self-adaptive fabric that includes a gradual transition from the structural fabric into the self-adaptive fabric.

18. The method of claim 15 , wherein injecting the gas into the center of the stream of synthetic material is performed using a needle.

19. The method of claim 15 , wherein the hollow cells are isolated from each other such that gas and liquid does not pass between adjacent hollow cells.

20. The method of claim 15 , wherein the gas comprises carbon dioxide, argon, nitrogen, and/or air.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2025
From: BLUE ORIGIN, LLC
To: BLUE ORIGIN MANUFACTURING, LLC
Reel/Frame 070585/0358 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2024
From: SONG, WEIDONG
To: BLUE ORIGIN, LLC
Reel/Frame 066997/0126 →
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