IP Library Granted Patent US 12,397,185
Granted Patent B2
US 12,397,185 · App. 18/633,704 · Granted Aug 26, 2025

Flexible dry sprinkler having a differential pressure controller

Inventor: Thomas Multer (Liberty, SC)
Assignee: The Reliable Automatic Sprinkler Co. Inc.
A62C37/11A62C3/004A62C35/68A62C35/60A62C35/62
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Quick Facts
Patent No.
US 12,397,185
App. No.
18/633,704
Granted
Aug 26, 2025
Kind
B2
Abstract

A dry fire protection sprinkler in which, when a ratio of a pressure P 1 of a pressurized fluid in a flexible tube to a pressure P 3 of the fluid in a fluid supply line is less than a predetermined ratio of at least 3 to 1, a differential pressure controller sends a signal to a control valve to open, in order to allow the pressurized fluid in a pressurized fluid source at a pressure of P 2 to enter the flexible tube, and, when the ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line equals the predetermined ratio, the differential pressure controller sends a signal to the control valve to close.

Claims (71)

1. A dry fire protection sprinkler comprising:

a flexible tube having an inlet end, an outlet end, and a valve opening, the flexible tube configured to contain a pressurized fluid supplied from a fluid supply line;

an outlet seal assembly having a sealing cap configured to seal an outlet orifice of a sprinkler frame, wherein the flexible tube contains the pressurized fluid between an inlet seal assembly and the sealing cap of the outlet seal assembly;

a thermally responsive element configured to fail when ambient temperature reaches a predetermined temperature, and to hold the sealing cap of the outlet seal assembly in an outlet orifice until the thermally responsive element fails;

a flexible tube pressure sensor configured to measure a pressure P 1 of the pressurized fluid in the flexible tube;

a control valve connected to the valve opening of the flexible tube, and configured to open and to close;

a pressurized fluid source connected to the control valve and configured to supply the pressurized fluid from the fluid supply line to the flexible tube when the control valve opens, the pressurized fluid in the pressurized fluid source being at a pressure P 2 ;

a fluid supply pressure sensor configured to measure a pressure P 3 of the pressurized fluid in the fluid supply line, the pressure P 2 of the pressurized fluid in the pressurized fluid source being greater than the pressure P 3 of the fluid in the supply line; and

a differential pressure controller connected to the control valve, to the flexible tube pressure sensor, and to the fluid supply pressure sensor, and, when a ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line is less than a predetermined ratio of at least three to one, the differential pressure controller sends a signal to the control valve to open, in order to allow the pressurized fluid in the pressurized fluid source at the pressure of P 2 to enter the flexible tube, and, when the ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line equals the predetermined ratio, the differential pressure controller sends a signal to the control valve to close.

2. The dry fire protection sprinkler according to claim 1 , wherein the sprinkler frame has frame arms that form a hub that is spaced from the outlet orifice.

3. The dry fire protection sprinkler according to claim 2 , further comprising a deflector connected to the hub of the sprinkler frame.

4. The dry fire protection sprinkler according to claim 1 , wherein the outlet end of the flexible tube is threadably connected to the sprinkler frame.

5. The dry fire protection sprinkler according to claim 1 , further comprising a pressure indicator connected to the flexible tube, the pressure indicator being configured to indicate the pressure of the pressurized fluid in the flexible tube.

6. The dry fire protection sprinkler according to claim 5 , wherein the pressure indicator is at least one of an analog pressure monitor and a digital pressure monitor.

7. The dry sprinkler according to claim 5 , wherein the pressure indicator communicates with an alarm system.

8. The dry fire protection sprinkler according to claim 7 , wherein the alarm system notifies an operator if the pressure of the pressurized fluid in the flexible tube decreases to a certain pressure value.

9. The dry fire protection sprinkler according to claim 1 , further comprising a flexible connector provided in the flexible tube and connected to the sealing cap of the outlet seal assembly.

10. The dry fire protection sprinkler according to claim 9 , wherein the flexible connector is one of a chain and a cable.

11. The dry fire protection sprinkler according to claim 1 , wherein the flexible tube is a corrugated metal hose.

12. The dry fire protection sprinkler according to claim 1 , wherein the flexible tube is a corrugated plastic hose.

13. The dry fire protection sprinkler according to claim 1 , wherein, when the thermally responsive element fails, the sealing cap of the outlet seal assembly is released, permitting the pressurized fluid in the flexible tube to flow through the outlet orifice.

14. The dry fire protection sprinkler according to claim 1 , wherein the outlet seal assembly includes a spring washer provided in the outlet orifice of the sprinkler frame, and the sealing cap of the outlet seal assembly is an annular disk that sits in the spring washer of the outlet seal assembly.

15. A dry fire protection sprinkler comprising:

an inlet seal assembly having an inlet plug;

a flexible tube having an inlet end, an outlet end, and a valve opening, the flexible tube having a circular inner cross section and being configured to contain a pressurized fluid supplied from a fluid supply line;

an outlet seal assembly having a sealing cap configured to seal an outlet orifice of a sprinkler frame, wherein the flexible tube contains the pressurized fluid between the inlet seal assembly and the sealing cap of the outlet seal assembly;

a thermally responsive element configured to fail when ambient temperature reaches a predetermined temperature, and to hold the sealing cap of the outlet seal assembly in the outlet orifice until the thermally responsive element fails;

a flexible tube pressure sensor configured to measure a pressure P 1 of the pressurized fluid in the flexible tube;

a control valve connected to the valve opening of the flexible tube, and configured to open and to close;

a pressurized fluid source connected to the control valve and configured to supply the pressurized fluid from the fluid supply line to the flexible tube when the control valve opens, the pressurized fluid in the pressurized fluid source being at a pressure P 2 ;

a fluid supply pressure sensor configured to measure a pressure P 3 of the pressurized fluid in the fluid supply line, the pressure P 2 of the pressurized fluid in the pressurized fluid source being greater than the pressure P 3 of the fluid in the supply line; and

a differential pressure controller connected to the control valve, to the flexible tube pressure sensor, and to the fluid supply pressure sensor, and, when a ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line is less than a predetermined ratio of at least three to one, the differential pressure controller sends a signal to the control valve to open, in order to allow the pressurized fluid in the pressurized fluid source at the pressure of P 2 to enter the flexible tube, and, when the ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line equals the predetermined ratio, the differential pressure controller sends a signal to the control valve to close.

16. The dry fire protection sprinkler according to claim 15 , wherein the sprinkler frame has frame arms that form a hub that is spaced from the outlet orifice.

17. The dry fire protection sprinkler according to claim 16 , further comprising a deflector connected to the hub of the sprinkler frame.

18. The dry fire protection sprinkler according to claim 15 , wherein the outlet end of the flexible tube is threadably connected to the sprinkler frame.

19. The dry fire protection sprinkler according to claim 15 , further comprising a pressure indicator connected to the flexible tube, the pressure indicator being configured to indicate the pressure of the pressurized fluid in the flexible tube.

20. The dry fire protection sprinkler according to claim 19 , wherein the pressure indicator is at least one of an analog pressure monitor and a digital pressure monitor.

21. The dry sprinkler according to claim 19 , wherein the pressure indicator communicates with an alarm system.

22. The dry fire protection sprinkler according to claim 21 , wherein the alarm system notifies an operator if the pressure of the pressurized fluid in the flexible tube decreases to a certain pressure value.

23. The dry fire protection sprinkler according to claim 15 , further comprising a flexible connector provided in the flexible tube and connected to the inlet plug of the inlet seal assembly and the sealing cap of the outlet seal assembly.

24. The dry fire protection sprinkler according to claim 23 , wherein the flexible connector is one of a chain and a cable.

25. The dry fire protection sprinkler according to claim 15 , wherein the flexible tube is a corrugated metal hose.

26. The dry fire protection sprinkler according to claim 15 , wherein the flexible tube is a corrugated plastic hose.

27. The dry fire protection sprinkler according to claim 15 , wherein, when the thermally responsive element fails, the sealing cap of the outlet seal assembly is released, releasing the inlet plug of the inlet seal assembly from the inlet orifice, and permitting the pressurized fluid in the flexible tube to flow through the outlet orifice.

28. The dry fire protection sprinkler according to claim 15 , wherein the outlet seal assembly includes a spring washer provided in the outlet orifice of the sprinkler frame, and the sealing cap of the outlet seal assembly is an annular disk that sits in the spring washer of the outlet seal assembly.

29. A dry fire protection sprinkler for use in an area that is exposed to freezing conditions, the dry fire protection sprinkler comprising:

a flexible tube having an inlet end, an outlet end, and a valve opening, the flexible tube configured to contain a pressurized fluid supplied from a fluid supply line, the pressurized fluid being a liquid anti-freeze solution that is not susceptible to freezing at the freezing point of water;

an outlet seal assembly having a sealing cap configured to seal an outlet orifice of a sprinkler frame, wherein the flexible tube contains the pressurized fluid between an inlet seal assembly and the sealing cap of the outlet seal assembly;

a thermally responsive element configured to fail when ambient temperature reaches a predetermined temperature, and to hold the sealing cap of the outlet seal assembly in the outlet orifice until the thermally responsive element fails;

a flexible tube pressure sensor configured to measure a pressure P 1 of the pressurized fluid in the flexible tube;

a control valve connected to the valve opening of the flexible tube, and configured to open and to close;

a pressurized fluid source connected to the control valve and configured to supply the pressurized fluid from the fluid supply line to the flexible tube when the control valve opens, the pressurized fluid in the pressurized fluid source being at a pressure P 2 ;

a fluid supply pressure sensor configured to measure a pressure P 3 of the pressurized fluid in the fluid supply line, the pressure P 2 of the pressurized fluid in the pressurized fluid source being greater than the pressure P 3 of the fluid in the supply line; and

a differential pressure controller connected to the control valve, to the flexible tube pressure sensor, and to the fluid supply pressure sensor, and, when a ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line is less than a predetermined ratio of at least three to one, the differential pressure controller sends a signal to the control valve to open, in order to allow the pressurized fluid in the pressurized fluid source at the pressure of P 2 to enter the flexible tube, and, when the ratio of the pressure P 1 of the pressurized fluid in the flexible tube to the pressure P 3 of the fluid in the fluid supply line equals the predetermined ratio, the differential pressure controller sends a signal to the control valve to close.

30. The dry fire protection sprinkler according to claim 29 , wherein the sprinkler frame has frame arms that form a hub that is spaced from the outlet orifice.

31. The dry fire protection sprinkler according to claim 30 , further comprising a deflector connected to the hub of the sprinkler frame.

32. The dry fire protection sprinkler according to claim 29 , wherein the outlet end of the flexible tube is threadably connected to the sprinkler frame.

33. The dry fire protection sprinkler according to claim 29 , further comprising a pressure indicator connected to the flexible tube, the pressure indicator being configured to indicate the pressure of the pressurized fluid in the flexible tube.

34. The dry fire protection sprinkler according to claim 33 , wherein the pressure indicator is at least one of an analog pressure monitor and a digital pressure monitor.

35. The dry sprinkler according to claim 33 , wherein the pressure indicator communicates with an alarm system.

36. The dry fire protection sprinkler according to claim 35 , wherein the alarm system notifies an operator if the pressure of the pressurized fluid in the flexible tube decreases to a certain pressure value.

37. The dry fire protection sprinkler according to claim 29 , further comprising a flexible connector provided in the flexible tube and connected to the sealing cap of the outlet seal assembly.

38. The dry fire protection sprinkler according to claim 37 , wherein the flexible connector is one of a chain and a cable.

39. The dry fire protection sprinkler according to claim 29 , wherein the flexible tube is a corrugated metal hose.

40. The dry fire protection sprinkler according to claim 29 , wherein the flexible tube is a corrugated plastic hose.

41. The dry fire protection sprinkler according to claim 29 , wherein, when the thermally responsive element fails, the sealing cap of the outlet seal assembly is released, permitting the pressurized fluid in the flexible tube to flow through the outlet orifice.

42. The dry fire protection sprinkler according to claim 29 , wherein the spring washer of the outlet seal assembly is provided in the outlet orifice of the sprinkler frame, and the sealing cap of the outlet seal assembly is an annular disk that sits in the spring washer of the outlet seal assembly.

43. The dry fire protection sprinkler according to claim 1 , wherein the sprinkler is for use in an area that is exposed to freezing conditions.

44. The dry fire protection sprinkler according to claim 43 , wherein the pressurized fluid is a liquid anti-freeze solution that is not susceptible to freezing at the freezing point of water.

45. The dry fire protection sprinkler according to claim 15 , wherein the sprinkler is for use in an area that is exposed to freezing conditions.

46. The dry fire protection sprinkler according to claim 45 , wherein the pressurized fluid is a liquid anti-freeze solution that is not susceptible to freezing at the freezing point of water.

Assignments (2)
RELEASE OF SECURITY INTEREST Recorded Jul 24, 2024
From: JPMORGAN CHASE BANK, N.A.
To: THE RELIABLE AUTOMATIC SPRINKLER CO. INC.
Reel/Frame 068654/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2024
From: THE RELIABLE AUTOMATIC SPRINKLER CO. INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067487/0665 →