IP Library Granted Patent US 12,337,668
Granted Patent B2
US 12,337,668 · App. 18/634,639 · Granted Jun 24, 2025

Tonneau system for use with a pickup truck

Inventors: Steven Rossi (Vaughan, CA); Jonathan Loudon (Toronto, CA)
Assignee: WORKSPORT LTD.
B60J7/141B60P7/02
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Quick Facts
Patent No.
US 12,337,668
App. No.
18/634,639
Granted
Jun 24, 2025
Kind
B2
Abstract

A tonneau system for use with a pickup truck. The tonneau system includes a frame and a tonneau cover having a plurality of tonneau sections. The tonneau cover includes solar energy-receiving material secured to a top exposed surface of at least two of the tonneau sections, which are pivotally connected to each other. The solar energy-receiving material of one tonneau section is electrically coupled to the solar energy-receiving material of the other tonneau section. Optionally, the system may further include energy storage system electrically coupled to the solar energy-receiving material for storing and deploying power generated by the solar energy-receiving material.

Claims (34)

1. A solar-integrated tonneau system for use with a cargo box of a pickup truck, the tonneau system comprising:

a tonneau cover comprising a plurality of tonneau sections including at least a first tonneau section and a second tonneau section;

a hinge system positioned between the first tonneau section and the second tonneau section and configured to permit pivoting of the first tonneau section and the second tonneau section relative to each other;

a solar energy-receiving material disposed on or along a top exposed surface of the first tonneau section and the second tonneau section, thus forming a top exposed surface of at least a portion of the tonneau system, wherein the solar energy-receiving material of the first tonneau section is electrically coupled to the solar energy-receiving material of the second tonneau section.

2. The tonneau system according to claim 1 , wherein the solar energy-receiving material is a solar panel.

3. The tonneau system according to claim 1 , wherein the plurality of tonneau sections are moveable between an unfolded position and a folded position, wherein in the unfolded position the tonneau sections are configured to substantially cover the cargo box and in the folded position, the tonneau sections are configured to be arranged in a nested stack.

4. The tonneau system according to claim 3 , wherein the solar energy-receiving material substantially covers each corresponding tonneau section and moves with the corresponding tonneau section between the unfolded position and the folded position.

5. The tonneau system according to claim 4 , wherein the stack is pivotable about a pivot axis between a horizontal position and a vertical position above the cargo box.

6. The tonneau system according to claim 1 , wherein the solar energy-receiving material substantially covers each corresponding tonneau section and moves with the corresponding tonneau section when pivoting about the hinge system.

7. The tonneau system according to claim 1 , further comprising a frame to which the tonneau cover is secured, wherein the solar energy-receiving material is positioned between rails of the frame.

8. The tonneau system according to claim 1 , wherein the plurality of tonneau sections comprises:

a bulkhead section;

at least one middle section pivotally connected at a front end to a tail end of the bulkhead section;

a tailgate section pivotally connected at a front end to a tail end of the at least one middle section;

a spacer disposed within a hinged connection between the bulkhead section and the at least one middle section,

wherein the tailgate section is foldable onto the at least one middle section, and the tailgate section and the at least one middle section collectively are foldable onto the bulkhead section.

9. The tonneau cover system according to claim 1 , wherein the first tonneau section is adjacent to the second tonneau section.

10. The tonneau cover system according to claim 1 , wherein the solar energy-receiving material of the first tonneau section is directly electrically coupled to the solar energy-receiving material of the second tonneau section.

11. The tonneau system according to claim 1 , wherein the tonneau sections are formed from aluminum.

12. The tonneau system according to claim 1 , further comprising an energy storage system electrically coupled to the solar energy-receiving material for storing and deploying power generated by the solar energy-receiving material.

13. The tonneau system according to claim 12 , further comprising a retaining basket for holding the energy storage system secure to a sidewall of the pickup truck.

14. The tonneau system according to claim 12 , further comprising an electrical cabling system disposed along a bottom surface of the tonneau cover, the electrical cabling system electrically coupling the solar energy-receiving material to the energy storage system.

15. The tonneau system according to claim 14 , wherein the electrical cabling system comprises a plurality of cables including a cable for electrically coupling the solar energy-receiving material to the energy storage system.

16. The tonneau cover system according to claim 12 , wherein the solar energy-receiving material of at least one tonneau section is electrically coupled to the energy storage system through an electrical connection to an adjacent tonneau section.

17. The tonneau system according to claim 1 , further comprising:

a first side rail configured to be respectively mounted to a first sidewall of the cargo box; and

a second side rail configured to be respectively mounted to a second sidewall of the cargo box,

wherein in an expanded position, the tonneau cover is configured to be secured to the first and second side rails, such that the tonneau cover substantially covers the cargo box.

18. A solar-integrated tonneau system for use with a cargo box of a pickup truck, the tonneau system comprising:

a tonneau cover comprising a plurality of tonneau sections including at least a first tonneau section and a second tonneau section;

a hinge system positioned between the first tonneau section and the second tonneau section and configured to permit pivoting of the first tonneau section and the second tonneau section relative to each other;

a solar energy-receiving material disposed on or along a top exposed surface of the first tonneau section and the second tonneau section, thus forming a top exposed surface of at least a portion of the tonneau system; and

an energy storage system electrically coupled to the solar energy-receiving material for storing and deploying power generated by the solar energy-receiving material, wherein the solar energy-receiving material of one of the first or second tonneau section is electrically coupled to the energy storage system through an electrical connection to the other of the first or second tonneau section.

19. The tonneau system according to claim 18 , further comprising an electrical cabling system disposed along a bottom surface of the tonneau cover, the electrical cabling system electrically coupling the solar energy-receiving material to the energy storage system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2025
From: ROSSI, STEVEN; LOUDON, JONATHAN
To: WORKSPORT LTD.
Reel/Frame 071285/0955 →
Continuity (7)
Continuation 18450835 · Aug 16, 2023
Continuation 18095419 · Jan 10, 2023
Continuation 17572616 · Jan 10, 2022
Continuation 16826939 · Mar 23, 2020
Division 15771957
Provisional Application 62248831 · Oct 30, 2015
Related Publication 20240253435A1 · Aug 1, 2024
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