IP Library Granted Patent US 12,320,298
Granted Patent B2
US 12,320,298 · App. 18/643,441 · Granted Jun 3, 2025

Aircraft heat management

Inventors: Craig W Bemment (Derby, GB); Benjamin J Keeler (Chesterfield, GB); Christopher P Madden (Derby, GB); Andrea Minelli (Derby, GB); Peter Swann (Derby, GB); Martin K Yates (Derby, GB)
Assignee: ROLLS-ROYCE plc
F02C7/14F02C7/06F02C7/10F02C7/224F02C7/36F05D2220/323F05D2260/205F05D2260/213F05D2260/98
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Quick Facts
Patent No.
US 12,320,298
App. No.
18/643,441
Granted
Jun 3, 2025
Kind
B2
Abstract

A gas turbine engine includes an engine core with a combustor; a turbine including turbine blades; a compressor as a source of cooling air for the turbine blades; and an inducer to accelerate and direct the cooling air onto the turbine blades, and a modulating valve to allow or block cooling air flow into a subset of airflow passageways of the inducer; and a fuel management system to provide fuel to the combustor. The fuel management system includes a primary fuel-oil heat exchanger and a secondary fuel-oil heat exchanger through which oil and the fuel flow, to transfer heat between the oil and the fuel. A method of operating the engine includes using the modulating valve to adjust the cooling air flow based on turbine inlet temperature; and transferring 200-600 kJ/m 3 of heat to the fuel from the oil in the primary fuel-oil heat exchanger at cruise conditions.

Claims (31)

1. A method of operating a gas turbine engine, the gas turbine engine comprising:

an engine core comprising a combustor arranged to burn a fuel; a turbine, the turbine comprising a plurality of turbine blades; a compressor arranged to be used as a source of cooling air for the turbine blades; and an inducer arranged to accelerate and direct the cooling air onto the turbine blades and comprising a plurality of airflow passageways, and a modulating valve arranged to allow or block cooling air flow into a subset of the passageways; and

a fuel management system arranged to provide the fuel to the combustor, wherein the fuel management system comprises: two fuel-oil heat exchangers through which oil and the fuel flow, the fuel-oil heat exchangers arranged to transfer heat between the oil and the fuel and comprising a primary fuel-oil heat exchanger and a secondary fuel-oil heat exchanger;

wherein the method comprises:

using the modulating valve to adjust the cooling air flow based on turbine inlet temperature; and

controlling the fuel management system so as to transfer between 200 and 600 kJ/m 3 of heat to the fuel from the oil in the primary fuel-oil heat exchanger at cruise conditions.

2. The method of claim 1 , wherein the method comprises transferring 300-500 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

3. The method of claim 1 , wherein the method comprises transferring 350-450 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

4. The method of claim 1 , wherein the method comprises transferring 400 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

5. The method of claim 1 , wherein the secondary fuel-oil heat exchanger is a servo fuel-oil heat exchanger.

6. The method of claim 1 , wherein between 10% and 30% of the fuel is delivered to the secondary fuel-oil heat exchanger.

7. The method of claim 1 , wherein between 10% and 20% of the fuel is delivered to the secondary fuel-oil heat exchanger.

8. The method of claim 1 , wherein, for fuel that passes through both fuel-oil heat exchangers, a ratio of heat transfer from the oil to the fuel for the primary and secondary fuel-oil heat exchangers is between 70:30 and 90:10.

9. The method of claim 1 , wherein, for fuel that passes through both fuel-oil heat exchangers, a ratio of heat transfer from the oil to the fuel for the primary and secondary fuel-oil heat exchangers is approximately 80:20.

10. The method of claim 1 , wherein the fuel flows through the primary fuel-oil heat exchanger prior to flowing through the secondary fuel-oil heat exchanger whereas the oil flows through the secondary fuel-oil heat exchanger prior to flowing through the primary fuel-oil heat exchanger.

11. The method of claim 1 , wherein:

the fuel management system further comprises:

a recirculation valve located downstream of the primary fuel-oil heat exchanger and between the primary fuel-oil heat exchanger and the combustor, the recirculation valve arranged to allow a controlled amount of fuel which has passed through the primary fuel-oil heat exchanger to be returned to the inlet of the primary fuel-oil heat exchanger; and

wherein fuel flow through the fuel-oil heat exchangers is at least partially controlled by controlling the fuel amount to be returned to the inlet of the primary fuel-oil heat exchanger.

12. The method of claim 1 , wherein fuel that passes through the secondary fuel-oil heat exchanger is not sent to the combustor, such that all heat transferred from the oil to fuel which reaches the combustor is transferred in the primary fuel-oil heat exchanger.

13. A gas turbine engine for an aircraft, the gas turbine engine comprising:

an engine core comprising a combustor arranged to burn a fuel; a turbine, the turbine comprising a plurality of turbine blades; a compressor arranged to be used as a source of cooling air for the turbine blades; and an inducer arranged to accelerate and direct the cooling air onto the turbine blades and comprising a plurality of airflow passageways and a modulating valve arranged to allow or block cooling air flow into a subset of the passageways, wherein the modulating valve is configured to adjust the cooling air flow based on turbine inlet temperature; and

a fuel management system arranged to provide the fuel to the combustor, wherein the fuel management system comprises: two fuel-oil heat exchangers through which oil and the fuel flow, the fuel-oil heat exchangers arranged to transfer heat between the oil and the fuel and comprising a primary fuel-oil heat exchanger and a secondary fuel-oil heat exchanger;

and wherein the fuel management system is arranged to transfer 200-600 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

14. The gas turbine engine of claim 13 , wherein the fuel management system is arranged to transfer 300-500 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

15. The gas turbine engine of claim 13 , wherein the fuel management system is arranged to transfer 350-450 kJ/m 3 of heat to the fuel in the primary fuel-oil heat exchanger at cruise conditions.

16. The gas turbine engine of claim 13 , wherein the secondary fuel-oil heat exchanger is a servo fuel-oil heat exchanger.

17. The gas turbine engine of claim 13 , wherein between 10% and 30% of the fuel is delivered to the secondary fuel-oil heat exchanger.

18. The gas turbine engine of claim 13 , wherein between 10% and 20% of the fuel is delivered to the secondary fuel-oil heat exchanger.

19. The gas turbine engine of claim 13 , wherein a ratio of heat transfer from the oil to the fuel for the primary and secondary fuel-oil heat exchangers is between 70:30 and 90:10.

20. The gas turbine engine of claim 13 , wherein the fuel flows through the primary fuel-oil heat exchanger prior to flowing through the secondary fuel-oil heat exchanger whereas the oil flows through the secondary fuel-oil heat exchanger prior to flowing through the primary fuel-oil heat exchanger.

Priority Claims (1)
GB 2219410 · Dec 21, 2022 · national
Continuity (2)
Continuation 18337519 · Jun 20, 2023
Related Publication 20240271566A1 · Aug 15, 2024
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