IP Library Granted Patent US 12,410,682
Granted Patent B2
US 12,410,682 · App. 18/654,734 · Granted Sep 9, 2025

Safety valve, method, and system

Inventors: Grant Thompson (Tulsa, OK); Wade Miller (Broken Arrow, OK)
Assignee: Baker Hughes Oilfield Operations LLC
E21B34/106E21B34/063F16K17/16E21B2200/05
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Quick Facts
Patent No.
US 12,410,682
App. No.
18/654,734
Granted
Sep 9, 2025
Kind
B2
Abstract

An insert safety valve, including a housing, a flow tube in the housing, a flapper responsive to positions of the flow tube, an atmospheric chamber in the housing, an element upon the housing, a selectively openable arrangement to prevent or allow pressure communication between the chamber and an environment outside the housing, the arrangement including an opener responsive to movement of the element to selectively open the openable arrangement. A borehole system, including a preexisting downhole structure having a control line, an insert safety valve, in the preexisting downhole structure, the insert safety valve operable with the control line. A method for controlling a wellbore, including running an insert safety valve while preventing fluid communication with an atmospheric chamber of the safety valve, moving the opener, and enabling fluid communication with the atmospheric chamber.

Claims (37)

1. An insert safety valve, comprising:

a housing;

a seal element disposed upon the housing;

a flow tube movably disposed within the housing;

a flapper articulated to the housing and responsive to positions of the flow tube relative to the housing;

an atmospheric chamber disposed within the housing;

a selectively openable boundary;

an opener disposed to selectively open the selectively openable boundary to allow pressure communication between the atmospheric chamber and an environment outside of the housing, the opener being responsive to movement of the seal element on the housing.

2. The safety valve as claimed in claim 1 , further comprising a penetrator.

3. The safety valve as claimed in claim 2 , wherein the penetrator defines a passage therein.

4. The safety valve as claimed in claim 1 , wherein the selectively openable boundary includes a disk cartridge and a disk.

5. The safety valve as claimed in claim 1 , wherein the selectively openable boundary includes a recess and a portion of the housing separating the recess from the atmospheric chamber within the housing.

6. The safety valve as claimed in claim 1 , wherein the selectively openable boundary includes a valve member.

7. The safety valve as claimed in claim 6 , wherein the valve member includes a biaser.

8. The safety valve as claimed in claim 6 , wherein the valve member moves radially inwardly or radially outwardly relative to the housing.

9. The safety valve as claimed in claim 1 , wherein the opener is responsive to pressure input.

10. The safety valve as claimed in claim 1 , wherein the opener is responsive to a mechanical input.

11. The safety valve as claimed in claim 10 , wherein the mechanical input is by the seal element, the seal element being movable based upon application of pressure.

12. The safety valve as claimed in claim 11 , wherein the pressure is applied from a control location.

13. The safety valve as claimed in claim 1 , wherein the housing further defines a bore for the flow tube that is offset from an axial centerline of the housing.

14. A borehole system, comprising:

a preexisting downhole structure having a control line;

an insert safety valve as claimed in claim 1 , disposed within the preexisting downhole structure, the insert safety valve configured to operate based upon input from the control line.

15. The borehole system as claimed in claim 14 , wherein movement of the seal element relative to the housing is by application of pressure from the control line.

16. A method for controlling a wellbore, comprising:

running the insert safety valve as claimed in claim 1 to a location in a wellbore;

preventing fluid communication with the atmospheric chamber of the safety valve during running;

landing the insert safety valve;

moving the opener; and

enabling fluid communication with the atmospheric chamber.

17. The method as claimed in claim 16 , wherein the moving of the opener is by moving the seal element disposed on the housing adjacent the opener.

18. The method as claimed in claim 16 , wherein the moving the opener includes physically moving at least a part of the selectively openable boundary with the opener.

19. The method as claimed in claim 18 , wherein the physically moving includes wedging.

20. A wellbore system, comprising:

a borehole in a subsurface formation;

a string in the borehole; and

an insert safety valve as claimed in claim 1 , disposed within or as a part of the string.

Assignments (2)
CHANGE OF NAME Recorded Nov 14, 2024
From: BAKER HUGHES HOLDINGS LLC
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 069256/0528 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2024
From: THOMPSON, GRANT; MILLER, WADE
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 067312/0320 →
Continuity (2)
Continuation In Part 18508802 · Nov 14, 2023
Related Publication 20250154852A1 · May 15, 2025
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