IP Library Granted Patent US 12,359,549
Granted Patent B2
US 12,359,549 · App. 18/670,336 · Granted Jul 15, 2025

System and method for a frac system

Inventors: Bobby Joe Chapman (Odessa, TX); Sean Dee Edwards (Odessa, TX); Michael Gerard King (Odessa, TX); Seth Richard Moore (Odessa, TX); Kevin Martin Voldarski (Odessa, TX)
Assignee: Catalyst Energy Services LLC
E21B43/2607F02C7/052F02C7/36
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Quick Facts
Patent No.
US 12,359,549
App. No.
18/670,336
Granted
Jul 15, 2025
Kind
B2
Abstract

A system and method for a frac pump. The system includes a turbine. The turbine can be 100% powered by natural gas or other fuels. The turbine, which can have an OEM controller, drives a frac pump. The frac pump is used for fracturing. The system has a controller which controls the system, including the OEM controller. The system has an air filtration system to treat the air entering the turbine. The air filtration system can include a system with no moving parts and no filters. The system fits within a trailer so it can be transported to remote locations. The system is self-sufficient.

Claims (39)

1. A system for a frac pump, said system comprising:

a turbine coupled to a gear box;

wherein said gear box is coupled to a frac pump;

a controller to control said system;

an air filtration system to treat air entering the turbine;

wherein said turbine is used to power said frac pump;

wherein said turbine comprises an OEM controller, and wherein said controller controls said OEM controller;

wherein said system is located on a single trailer;

wherein said turbine is powered by natural gas;

wherein said gearbox is a multi-speed gearbox which offers multiple output speeds;

wherein said gear box is coupled to said trailer via a mount, and wherein said mount comprises an elastomer.

2. The system of claim 1 wherein said system requires no external electrical power.

3. The system of claim 1 further comprising a drive shaft between said gear box and said frac pump.

4. The system of claim 3 wherein said drive shaft comprises a pin that sheers with a pre-determined torque.

5. The system of claim 3 wherein said drive shaft is a floating drive shaft.

6. The system of claim 1 wherein said frac pump comprises a multi-plunger pump.

7. The system of claim 1 further comprising a transmission.

8. The system of claim 1 comprising a multi-gear drive train.

9. The system of claim 1 further comprising an exhaust system coupled to said turbine.

10. The system of claim 9 wherein said exhaust system comprises an exhaust pipe, and wherein said exhaust pipe comprises a non-uniform diameter.

11. The system of claim 1 wherein said frac pump comprises a power frame.

12. The system of claim 1 wherein said multi-speed gearbox comprises a neutral.

13. The system of claim 1 wherein said system comprises a neutral.

14. A system for a frac pump, said system comprising:

a turbine coupled to a gear box;

wherein said gear box is coupled to a frac pump;

a controller to control said system;

an air filtration system to treat air entering the turbine;

wherein said turbine is used to power said frac pump;

wherein said turbine comprises an OEM controller, and wherein said controller controls said OEM controller;

wherein said system is located on a single trailer;

wherein said turbine is powered by natural gas;

wherein said gearbox is a multi-speed gearbox which offers multiple output speeds;

wherein said system further comprises an air filtration system, wherein said air filtration system comprises a filtration tube which comprises at least one vane.

15. The system of claim 14 wherein said air filtration system has a collector cup to collect filtered particles.

16. The system of claim 14 comprising four air filtration systems.

17. The system of claim 14 further comprising a transmission.

18. The system of claim 14 wherein said multi-speed gearbox comprises a neutral.

19. The system of claim 14 wherein said system comprises a neutral.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2026
From: CHAPMAN, BOBBY JOE; EDWARDS, SEAN DEE; KING, MICHAEL GERARD; MOORE, SETH RICHARD; VOLDARSKI, KEVIN MARTIN
To: CATALYST ENERGY SERVICES LLC
Reel/Frame 074235/0154 →
Continuity (6)
Continuation 18137642 · Apr 21, 2023
Continuation 17507636 · Oct 21, 2021
Provisional Application 63250965 · Sep 30, 2021
Provisional Application 63187757 · May 12, 2021
Provisional Application 63104982 · Oct 23, 2020
Related Publication 20240301781A1 · Sep 12, 2024
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