DIAMOND SEGMENT WITH WELD PAD
A diamond segment may include a steel weld pad that is configured to be coupled with a drive link of a cutting chain. The diamond segment may further include a diamond layer that is coupled with the steel weld pad such that the diamond layer extends along a height of the steel weld pad at a peripheral portion of the steel weld pad. Other embodiments may be described and claimed.
1 . A chain link for a chain, comprising:
a weld pad with a recess portion at a periphery of the weld pad, wherein the recess portion extends through a thickness of the weld pad; and
a sintered diamond layer coupled to the weld pad, wherein the sintered diamond layer comprises a protrusion disposed in the recess portion of the weld pad.
2 . The chain link of claim 1 , wherein the recess portion is a first recess portion disposed at a first periphery of the weld pad, and wherein the weld pad further comprises a second recess portion at a second periphery of the weld pad opposite the first periphery; and
the protrusion is a first protrusion, and the sintered diamond layer includes a second protrusion disposed in the second recess portion of the weld pad.
3 . The chain link of claim 1 , wherein the sintered diamond layer includes diamond and at least one of: cobalt, nickel, iron, zinc, copper, tin, phosphorous, aluminum, manganese, chromium, and alloys thereof.
4 . The chain link of claim 1 , wherein the sintered diamond layer comprises diamond and a matrix material other than cobalt.
5 . The chain link of claim 1 , wherein the sintered diamond layer is sintered to the weld pad.
6 . The chain link of claim 1 , wherein the chain link further comprises a drive link that is welded to the weld pad.
7 . The chain link of claim 1 , wherein the weld pad has a height as measured along an axis perpendicular to a face of the weld pad to which the sintered diamond layer is coupled, and wherein the protrusion does not extend beyond the periphery of the weld pad.
8 . The chain link of claim 1 , wherein the weld pad has a length as measured in a direction parallel to a direction of movement of the chain link when used in a cutting implement, and a width as measured in a direction perpendicular to the length, and wherein the sintered diamond layer does not extend beyond the length or the width of the weld pad.
9 . The chain link of claim 1 , wherein the weld pad comprises low-carbon steel being American Iron and Steel Institute (AISI) 1010 or equivalent.
10 . A diamond segment comprising:
a steel weld pad configured to be coupled with a drive link of a cutting chain; and
a diamond layer coupled with the steel weld pad such that the diamond layer extends along a height of the steel weld pad at a peripheral portion of the steel weld pad.
11 . The diamond segment of claim 10 , wherein the steel weld pad is configured to be coupled with the drive link through a laser welding process.
12 . The diamond segment of claim 10 , wherein the steel weld pad comprises low-carbon steel.
13 . The diamond segment of claim 10 , wherein the diamond layer is a sintered diamond layer.
14 . The diamond segment of claim 13 , wherein the sintered diamond layer comprises diamond and at least one of: cobalt, nickel, iron, zinc, copper, tin, phosphorous, aluminum, manganese, chromium, and alloys thereof.
15 . The diamond segment of claim 13 , wherein the sintered diamond layer is sintered to the steel weld pad.
16 . The diamond segment of claim 13 , wherein the steel weld pad includes a recess portion that extends along the height of the steel weld pad as measured in a direction perpendicular to a cutting plane of the diamond segment, and the sintered diamond layer includes a protrusion positioned in the recess portion.
17 . The diamond segment of claim 10 , wherein the diamond layer is brazed to the steel weld pad.
18 . The diamond segment of claim 10 , wherein the diamond layer includes a coating that is based on diamond and a nickel-alloy.
19 . The diamond segment of claim 10 , wherein the diamond layer encapsulates the steel weld pad such that the diamond layer covers a cutting face of the steel weld pad and a periphery of the steel weld pad.
20 . A cutting link for a cutting chain, the cutting link comprising:
a weld pad; and
a sintered diamond layer both mechanically interfaced with the weld pad and chemically bonded to the weld pad.
21 . The cutting link of claim 20 , wherein a recess of the weld pad or the sintered diamond layer receives a projection of the other of the weld pad or the sintered diamond layer.
22 . The cutting link of claim 21 , the cutting link comprising a drive link or tie strap comprising the weld pad as an integrated pad.