Torque tube interface wear guard
Exemplary embodiments of the present disclosure address problems experienced in conventional solar panel tracking systems, including problems associated with wear and damage that can be caused at load bearing interfaces between a bearing and a bearing housing. Embodiments disclosed herein address this issue by positioning a wear guard at the interface between the bearing and the bearing housing. The wear guard may include a smooth controlled surface that minimizes damage between the bearing and the bearing housing.
1. A torque tube interface comprising:
a bearing configured to be coupled to a torque tube;
a bearing housing coupled to the bearing to allow at least some rotational movement of the bearing within the bearing housing, wherein:
the bearing housing has a terminating edge where an outer surface of the bearing housing that faces away from the bearing and an inner surface of the bearing housing that faces toward the bearing end, and
the terminating edge is at an interface between the bearing and the bearing housing; and
a wear guard having a cross sectional C shape, wherein a top portion of the wear guard is positioned on at least a portion of the outer surface of the bearing housing, a bottom portion of the wear guard is positioned between at least a portion of the inner surface of the bearing housing and an outer surface of the bearing, and a side portion of the wear guard is positioned at the interface between the bearing and the terminating edge of the bearing housing.
2. The torque tube interface of claim 1 , wherein the torque tube interface is part of a solar tracking system.
3. The torque tube interface of claim 1 , wherein the wear guard is coupled to the bearing housing.
4. The torque tube interface of claim 3 , wherein the wear guard is secured to the bearing housing through a snap or friction attachment.
5. The torque tube interface of claim 3 , wherein:
the bearing housing includes a hole,
the wear guard includes a retention bar, and
to couple the wear guard to the bearing housing, the retention bar is inserted into the hole.
6. The torque tube interface of claim 1 , wherein:
the bearing includes a stop tab,
the bearing housing has a slot that defines an enclosed aperture through which at least a portion of the stop tab extends, the slot being defined, at least in part, by the terminating edge, and
the wear guard is positioned at the interface between the bearing and the terminating edge that defines, at least in part, the slot.
7. The torque tube interface of claim 1 , wherein:
the bearing housing has a first axial side that is defined, at least in part, by the terminating edge, and
the wear guard is positioned at the interface between the bearing and the terminating edge that defines, at least in part, the first axial side of the bearing housing.
8. The torque tube interface of claim 1 , wherein the bearing housing is made from metal and the bearing is made from plastic.
9. A torque tube interface comprising:
a bearing configured to be coupled to a torque tube, the bearing including a stop tab;
a bearing housing coupled to the bearing such that axial movement of the bearing within the bearing housing is substantially restricted but at least some rotational movement of the bearing within the bearing housing is permitted, wherein the stop tab limits an amount of rotational movement of the bearing within the bearing housing and the bearing housing includes a slot that defines an enclosed aperture through which a portion of the stop tab extends; and
a wear guard having a cross sectional C shape, wherein a top portion of the wear guard is positioned on an outer surface of the bearing housing, a bottom portion of the wear guard is positioned between an inner surface of the bearing housing and an outer surface of the bearing, and a side portion of the wear guard is positioned at an interface between the bearing and a terminating edge of the bearing housing that defines the slot.
10. The torque tube interface of claim 9 , wherein the torque tube interface is part of a solar tracking system.
11. The torque tube interface of claim 9 , wherein the wear guard is secured to the bearing housing through a snap or friction attachment.
12. The torque tube interface of claim 9 , wherein:
the bearing housing includes a hole,
the wear guard includes a retention bar, and
the wear guard is coupled to the bearing housing by inserting the wear guard retention bar into the bearing housing hole.