IP Library Granted Patent US 12,252,611
Granted Patent B2
US 12,252,611 · App. 18/672,788 · Granted Mar 18, 2025

Production of bimodal molecular weight poly (hydroxyalkanoates)

Inventors: Michael Mang (Bainbridge, GA); Phillip Van Trump (Decatur, GA)
Assignee: DANIMER IPCo. LLC
C08L67/04C08J5/18C08J2367/04C08J2467/04C08L2203/12C08L2203/16C08L2205/02
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Quick Facts
Patent No.
US 12,252,611
App. No.
18/672,788
Granted
Mar 18, 2025
Kind
B2
Abstract

A poly(hydroxyalkanoate) composition having a bimodal molecular weight distribution. The composition includes of a first portion and a second portion of a poly(hydroxyalkanoate). The first portion has a first weight average molecular weight and the second portion has a second weight average molecular weight which is at least 50 percent less than the first weight average molecular weight. The poly(hydroxyalkanoate) is made up of at least 10 mole percent monomer repeat units of 3-hydroxypropionate. A method for making the composition is also disclosed.

Claims (15)

1. A method for making a composition having a first portion of a poly (hydroxyalkanoate) and a second portion of the poly (hydroxyalkanoate), the method comprising the steps of:

polymerizing a first charge of at least one substituted lactone to produce a first portion of a poly (hydroxyalkanoate) having a first weight average molecular weight;

polymerizing a second charge of the at least one substituted lactone to produce a second portion of the poly (hydroxyalkanoate) having a second weight average molecular weight; and

blending the first portion and the second portion to produce a final poly (hydroxyalkanoate),

wherein the at least one substituted lactone comprises beta-propiolactone and the poly (hydroxyalkanoate) comprises monomer repeat units of 3-hydroxypropionate, and wherein the second weight average molecular weight is at least 50 percent less than the first weight average molecular weight, and

wherein the step of blending the first portion and the second portion is carried out by polymerizing the second charge to form the second portion in the presence of the first portion.

2. The method of claim 1 , wherein the poly (hydroxyalkanoate) comprises poly (3-hydroxypropionate).

3. The method of claim 1 , wherein the poly (hydroxyalkanoate) is a copolymer or a terpolymer which comprises

a first repeat unit which is (3-hydroxypropionate),

a second repeat unit according to Formula I

and

optionally, a third repeat unit according to Formula II,

wherein R 1 and R 2 are each independently selected from the group consisting of linear or branched alkyl groups having from 1 to 22 carbon atoms.

4. The method of claim 1 , wherein the first charge is polymerized in a first loop reactor.

5. The method of claim 1 , wherein the second charge is polymerized in a second loop reactor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2024
From: MEREDIAN, INC.
To: DANIMER IPCO, LLC
Reel/Frame 067921/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2024
From: MANG, MICHAEL; TRUMP, PHILLIP VAN
To: MEREDIAN, INC.
Reel/Frame 067597/0807 →
Continuity (3)
Division 17876921 · Jul 29, 2022
Provisional Application 63226826 · Jul 29, 2021
Related Publication 20240309206A1 · Sep 19, 2024
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