IP Library Granted Patent US 12,449,021
Granted Patent B1
US 12,449,021 · App. 18/680,382 · Granted Oct 21, 2025

Wet clutch powershift with range shift

Inventors: Kurt Cattoor (Koolkerke, BE); Filip D. Schacht (Meulebeke, BE); Filip Van Raepenbusch (Bruges, BE); Stijn Goossens (Erpe-Mere, BE)
Assignee: DANA BELGIUM N.V.
F16H3/006B60K1/02F16H3/093B60K17/28F16H2003/008
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,449,021
App. No.
18/680,382
Granted
Oct 21, 2025
Kind
B1
Abstract

Systems and methods for transmission systems for electric vehicles are provided. In one example, a transmission system is provided that comprises an input shaft rotationally coupled with a first electric motor and a second electric motor, the input shaft having a second clutch; an intermediate shaft having a first clutch and a mechanical clutch system, where the intermediate shaft is selectively coupled to the input shaft via the second clutch or via the first clutch; an idler shaft selectively coupled to the intermediate shaft via a low output of the mechanical clutch system or via a high output of the mechanical clutch system; and an output shaft rotationally coupled with the idler shaft.

Claims (24)

1. A transmission system, comprising:

an input shaft rotationally coupled with a first electric motor and a second electric motor, the input shaft having a second clutch;

an intermediate shaft having a first clutch and a mechanical clutch system, where the intermediate shaft is selectively coupled to the input shaft via the second clutch or via the first clutch;

an idler shaft selectively coupled to the intermediate shaft via a low output of the mechanical clutch system or via a high output of the mechanical clutch system; and

an output shaft rotationally coupled with the idler shaft.

2. The transmission system of claim 1 , further comprising a third electric motor selectively coupled to the input shaft or to a power takeoff output via a mechanical clutch system.

3. The transmission system of claim 2 , wherein the first, second, and third electric motors are traction motor-generators.

4. The transmission system of claim 1 , wherein the first clutch and second clutch are wet clutches.

5. The transmission system of claim 1 , wherein the input shaft is rotationally coupled with the first electric motor and the second electric motor via a gearwheel.

6. The transmission system of claim 1 , wherein the intermediate shaft is selectively coupled to the input shaft via the second clutch or via the first clutch via gearwheels.

7. The transmission system of claim 1 , wherein the output shaft is rotationally coupled with the idler shaft via a gearwheel.

8. The transmission system of claim 1 , further comprising a third electric motor selectively coupled to a gearwheel of the input shaft or to a power takeoff output via a mechanical clutch system.

9. The transmission system of claim 1 , wherein the transmission system is configured to implement a second gear wherein the second clutch rotationally couples the input shaft with the intermediate shaft and the low output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

10. The transmission system of claim 1 , wherein the transmission system is configured to implement a third gear wherein the second clutch rotationally couples the input shaft with the intermediate shaft and the high output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

11. The transmission system of claim 1 , wherein the transmission system is configured to implement a first gear wherein the first clutch rotationally couples the input shaft with the intermediate shaft and the low output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

12. The transmission system of claim 11 , wherein the first, second, and third electric motors are traction motor-generators.

13. The transmission system of claim 11 , wherein the transmission system is configured to implement a first gear wherein the first wet clutch rotationally couples the input shaft with the intermediate shaft and the low output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

14. The transmission system of claim 11 , wherein the transmission system is configured to implement a second gear wherein a second wet clutch rotationally couples the input shaft with the intermediate shaft and the low output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

15. The transmission system of claim 11 , wherein the transmission system is configured to implement a third gear wherein the second wet clutch rotationally couples the input shaft with the intermediate shaft and the high output of the mechanical clutch system rotationally couples the idler shaft with the intermediate shaft.

16. A transmission system for an electric vehicle, comprising:

an input shaft rotationally coupled via a gearwheel with a first electric motor and a second electric motor, the input shaft having a second wet clutch;

an intermediate shaft having a first wet clutch and a mechanical clutch system, where the intermediate shaft is selectively coupled to the input shaft via the second wet clutch or via a first wet clutch via gearwheels;

an idler shaft selectively coupled to the intermediate shaft via a low output of the mechanical clutch system or via a high output of the mechanical clutch system; and

an output shaft rotationally coupled with the idler shaft via a gearwheel.

Assignments (2)
CHANGE OF NAME Recorded Oct 27, 2025
From: DANA BELGIUM N.V.
To: DANA BELGIUM
Reel/Frame 073288/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: CATTOOR, KURT; SCHACHT, FILIP D.; VAN RAEPENBUSCH, FILIP; GOOSSENS, STIJN
To: DANA BELGIUM N.V.
Reel/Frame 067579/0709 →
References Cited (22)
US 7798931B2 · Earhart · 2010 [cited by applicant]
US 11247563B2 · Van Dingenen et al. · 2022 [cited by applicant]
US 11312218B2 · Serrao et al. · 2022 [cited by applicant]
US 11655863B1 · Versini et al. · 2023 [cited by applicant]
US 11738639B2 · Marechal et al. · 2023 [cited by applicant]
US 11796039B2 · Hannon · 2023 [cited by examiner]
US 11807094B1 · Cattoor · 2023 [cited by examiner]
US 11982348B2 · Schacht · 2024 [cited by examiner]
US 20190315220A1 · Liu · 2019 [cited by examiner]
US 20230009105A1 · Kwon · 2023 [cited by examiner]
US 20230167888A1 · Li et al. · 2023 [cited by applicant]
US 20230322063A1 · Van Dingenen · 2023 [cited by examiner]
CN 101169175A · 2008 [cited by applicant]
CN 114165563A · 2022 [cited by examiner]
CN 116336144A · 2023 [cited by examiner]
DE 102011084623A1 · 2013 [cited by applicant]
DE 102015010331A1 · 2017 [cited by examiner]
DE 202023105374U1 · 2024 [cited by examiner]
KR 101610506B1 · 2016 [cited by applicant]
WO 2020078596A1 · 2020 [cited by applicant]
WO WO2023051513A1 · 2023 [cited by examiner]
Cattoor, K. et al., “Systems and Method for an Electric Powertrain,” U.S. Appl. No. 18/640,656, filed Apr. 19, 2024, 19 pages. [cited by applicant]