IP Library Granted Patent US 12,457,679
Granted Patent B2
US 12,457,679 · App. 18/682,983 · Granted Oct 28, 2025

Method for generating a plasma flame and plasma flame generating apparatus

Inventors: Moritz Johann Gorath (Reichelsheim, DE); Jens Hofmann (Reichelsheim, DE); Markus Reichmann (Michelstadt, DE)
Assignee: Muegge GmbH
H05H1/30H05H1/28
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Quick Facts
Patent No.
US 12,457,679
App. No.
18/682,983
Granted
Oct 28, 2025
Kind
B2
Abstract

A method and plasma-generating device for generating a plasma flame with a plasma combustion gas blown in a plasma flame direction from a plasma combustion chamber through a plasma flame opening. The plasma combustion chamber is arranged in a cavity resonator to which microwave energy is supplied and generates plasma. A swirling gas is blown into the plasma combustion chamber by a swirl-generating device to generate a swirling gas shell which surrounds the plasma flame and shields a plasma combustion chamber wall composed of a dielectric solid material. The plasma combustion chamber wall protrudes along the plasma flame direction beyond the cavity resonator in both directions and is fixed in a plasma combustion chamber wall holder a distance from the cavity resonator. The plasma combustion chamber wall holder has at least one holder cooling cavity through which a coolant flows.

Claims (13)

1. Method for generating a plasma flame ( 21 ) with a plasma combustion gas blown out in a plasma flame direction ( 8 ) through a plasma flame opening ( 6 ) from a plasma combustion chamber ( 2 ), wherein the plasma combustion chamber ( 2 ) is at least partially arranged in a cavity resonator ( 4 ) and microwave energy is supplied to the cavity resonator ( 4 ) via a waveguide ( 5 ) to generate a plasma in the plasma combustion chamber ( 2 ), and wherein a swirl generating device ( 9 ) is used to inject a swirl gas into the plasma combustion chamber ( 2 ) in order to generate a swirl gas jacket surrounding the plasma flame ( 21 ) in the plasma combustion chamber ( 2 ), which jacket shields a plasma combustion chamber wall ( 3 ) made of a dielectric solid material from the plasma flame ( 21 ), wherein the plasma combustion chamber wall ( 3 ) protrudes in both directions along the plasma flame direction ( 8 ) beyond the cavity resonator ( 4 ) and is fixed in each case at a distance from the cavity resonator ( 4 ) in a plasma combustion chamber wall support ( 10 ), wherein the plasma combustion chamber wall support ( 10 ) comprises at least one support cooling cavity ( 11 ) through which a coolant flows.

2. Method according to claim 1 , wherein a coolant is conveyed along the plasma flame direction ( 8 ) at least on one side of the cavity resonator ( 4 ) in a cooling section ( 12 ) between the plasma combustion chamber wall ( 3 ) and a surrounding cooling section wall ( 13 ) and the coolant contacts the plasma combustion chamber wall ( 3 ) in the process.

3. Method according to claim 1 , wherein a coolant flows through at least one after-cooling channel ( 18 ) in an after-cooling wall ( 19 ) of the after-cooling device ( 17 ) in the plasma flame direction ( 8 ) in an after-cooling device ( 17 ) adjoining the plasma combustion chamber wall support ( 10 ).

4. Method according to claim 2 , wherein a coolant flow through the support cooling cavity ( 11 ) and a coolant flow through the cooling section ( 12 ) and, if appropriate, a coolant flow through the after-cooling device ( 17 ) are coordinated with one another in such a way that the most uniform possible temperature distribution possible is specified in the plasma flame direction ( 8 ) in the plasma combustion chamber wall ( 3 ).

5. Method according to claim 1 , wherein a second plasma combustion chamber ( 22 ) with a second cavity resonator associated with the second plasma combustion chamber ( 22 ) is arranged downstream of a first plasma combustion 20 chamber ( 2 ) in the plasma flame direction ( 8 ), and in that the plasma flame ( 21 ) is blown out of the first plasma combustion chamber ( 2 ) in the plasma flame direction ( 8 ) through the second plasma combustion chamber ( 22 ) and out of the second plasma combustion chamber ( 22 ).

6. Plasma generating apparatus ( 1 ) with a plasma combustion chamber ( 2 ) through which a plasma combustion gas can flow and emerge from a plasma flame opening ( 6 ), wherein the plasma combustion chamber ( 2 ) is at least partially arranged in a cavity resonator ( 4 ) with electrically conductive cavity walls, so that microwave energy supplied into the cavity resonator ( 4 ) via a waveguide ( 5 ) can be used to generate a plasma in the plasma combustion chamber ( 2 ) and the plasma can be blown out of the plasma combustion chamber ( 2 ) with the plasma combustion gas as a plasma flame ( 21 ) in a plasma flame direction ( 8 ) through the plasma flame opening ( 6 ), wherein the plasma combustion chamber ( 2 ) comprises a plasma combustion chamber wall ( 3 ) made of a dielectric solid material to effect a microwave-transparent spatial separation of the plasma combustion chamber ( 2 ) and the electrically conductive cavity walls of the cavity resonator ( 4 ), and wherein a swirl generating device ( 9 ) is arranged on the plasma combustion chamber ( 2 ), with which a swirl gas can be injected into the plasma combustion chamber ( 2 ) transversely to the plasma flame direction ( 8 ), wherein the plasma generating apparatus ( 1 ) comprises two plasma combustion chamber wall supports ( 10 ), which are each arranged at a distance from the cavity resonator ( 4 ) and to which the plasma combustion chamber wall ( 3 ) is fixed, wherein the plasma combustion chamber wall supports ( 10 ) each have at least one support cooling cavity ( 11 ) through which a coolant can flow in order to be able to cool an area of the plasma combustion chamber wall support ( 10 ) that is in contact with the plasma combustion chamber wall ( 3 ).

7. Plasma generating apparatus ( 1 ) according to claim 6 , wherein the plasma generating apparatus ( 1 ) comprises, at least on one side of the cavity resonator ( 4 ) between the associated plasma combustion chamber wall support ( 3 ) and the cavity resonator ( 4 ), a cooling section ( 12 ) with a cooling section wall ( 13 ) arranged at a distance from the plasma combustion chamber wall ( 3 ), wherein a coolant can be conveyed through the cooling section ( 12 ) between the cooling section wall ( 13 ) and the plasma combustion chamber wall ( 3 ).

8. Plasma generating apparatus ( 1 ) according to claim 7 , wherein in the cooling section ( 12 ) the cooling section wall ( 13 ) is surrounded by a cooling section cavity and the cooling section wall ( 13 ) comprises a plurality of cooling fins ( 16 ).

9. Plasma generating apparatus ( 1 ) according to claim 8 wherein the plurality of cooling fins ( 16 ) are arranged in the circumferential direction around the plasma flame direction ( 8 ) and directed away from the plasma combustion chamber wall ( 3 ).

10. Plasma generating apparatus ( 1 ) according to claim 6 , wherein the plasma generating apparatus ( 1 ) comprises an after-cooling device ( 17 ) in an after-cooling section adjoining the plasma combustion chamber wall support ( 10 ) in the plasma flame direction ( 8 ), wherein the after-cooling device ( 17 ) comprises at least one aftercooling channel ( 18 ) in an after-cooling wall ( 19 ), through which a coolant can flow.

11. Plasma generating apparatus ( 1 ) according to claim 6 , wherein the swirl generating device ( 9 ) is arranged between the cavity resonator ( 4 ) and the plasma flame opening ( 6 ) of the plasma combustion chamber ( 2 ) or adjacent to the plasma flame opening ( 6 ) of the plasma combustion chamber ( 2 ).

12. Plasma generating apparatus ( 1 ) according to claim 6 , wherein the plasma generating apparatus ( 1 ) comprises a first plasma combustion chamber ( 2 ) with an associated first cavity resonator ( 4 ) and with an associated first swirl generating device ( 9 ), as well as a second plasma combustion chamber ( 22 ) arranged downstream in the plasma flame direction ( 8 ) with an associated second cavity resonator ( 4 ).

13. Plasma generating apparatus ( 1 ) according to claim 12 , wherein the plasma generating apparatus ( 1 ) comprises for the first plasma combustion chamber ( 2 ) and for the second plasma combustion chamber ( 22 ), respectively associated first and second plasma combustion chamber wall supports ( 10 ) and, respectively associated, at least one first and at least one second cooling section ( 12 ) with a cooling section wall ( 13 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2024
From: GORATH, MORITZ JOHANN; HOFMANN, JENS; REICHMANN, MARKUS
To: MUEGGE GMBH
Reel/Frame 066783/0917 →
Priority Claims (1)
DE 102021120826.2 · Aug 10, 2021 · national
Continuity (1)
Related Publication 20240431013A1 · Dec 26, 2024
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