IP Library Granted Patent US 12,098,090
Granted Patent B1
US 12,098,090 · App. 18/736,100 · Granted Sep 24, 2024

High strength glass-ceramics

Inventors: George Halsey Beall (Big Flats, NY); Qiang Fu (Painted Post, NY); Charlene Marie Smith (Corning, NY)
Assignee: CORNING INCORPORATED
C03C10/0027C03B32/02C03C3/097C03C4/02C03C10/0054C03C21/002C03C2204/00
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Quick Facts
Patent No.
US 12,098,090
App. No.
18/736,100
Granted
Sep 24, 2024
Kind
B1
Abstract

A glass-ceramic article comprises in wt % on an oxide basis SiO 2 in an amount greater than or equal to 55 wt % and less than or equal to 80 wt %, Al 2 O 3 in an amount greater than or equal to 2 wt % and less than or equal to 20 wt %, Li 2 O in an amount greater than or equal to 5 wt % and less than or equal to 20 wt %, P 2 O 5 in an amount greater than 0 wt % and less than or equal to 6 wt %, and ZrO 2 in an amount greater than or equal to 0.2 wt % and less than or equal to 15 wt %. A sum of ZrO 2 and P 2 O 5 is greater than or equal to 3 wt %. The glass-ceramic article comprises a lithium disilicate (Li 2 Si 2 O 5 ) crystalline phase, where the lithium disilicate is between 40 wt % to 60 wt % of the glass-ceramic article.

Claims (17)

1. A glass-ceramic article, comprising in wt % on an oxide basis:

SiO 2 in an amount greater than or equal to 55 wt % and less than or equal to 80 wt %;

Al 2 O 3 in an amount greater than or equal to 2 wt % and less than or equal to 20 wt %;

Li 2 O in an amount greater than or equal to 5 wt % and less than or equal to 20 wt %;

Na 2 O in an amount of greater than or equal to 1 wt % and less than or equal to 5 wt %;

P 2 O 5 in an amount greater than 0 wt % and less than or equal to 6 wt %;

ZrO 2 in an amount greater than or equal to 0.2 wt % and less than or equal to 15 wt %;

wherein a sum of ZrO 2 and P 2 O 5 is greater than or equal to 3 wt %;

wherein the glass-ceramic article comprises a lithium disilicate (Li 2 Si 2 O 5 ) crystalline phase,

wherein the lithium disilicate is between 40 wt % to 60 wt % of the glass-ceramic article; and

wherein grains of the glass-ceramic article have a longest dimension less than 100 nm and average transmittance of the glass-ceramic article along a 1 mm pathlength for wavelengths from 400 to 1000 nm is greater than 85%.

2. The glass-ceramic article of claim 1 , wherein grains of the lithium disilicate are randomly-oriented interlocked and the glass-ceramic article has fracture toughness greater than 1 MPa·m 1/2 .

3. The glass-ceramic article of claim 2 , wherein the glass-ceramic article has a compressive stress greater than 100 MPa, and a depth of layer of greater than or equal to 30 μm.

4. The glass-ceramic article of claim 3 , wherein Na 2 O is greater than 2 wt % and less than or equal to 5 wt %.

5. The glass-ceramic article of claim 4 , wherein Li 2 O is greater than 12 wt % and less than or equal to 20 wt %.

6. The glass-ceramic article of claim 5 , wherein P 2 O 5 is greater than or equal to 3 wt % and less than or equal to 6 wt %.

7. The glass-ceramic article of claim 6 , wherein the glass-ceramic article further comprises a petalite (LiAlSi 4 O 10 ) crystalline phase, and wherein the petalite and lithium disilicate are primary crystal phases of the glass-ceramic article.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2024
From: BEALL, GEORGE HALSEY; FU, QIANG; SMITH, CHARLENE MARIE
To: CORNING INCORPORATED
Reel/Frame 068009/0299 →
Continuity (11)
Continuation 18585702 · Feb 23, 2024
Continuation 18131556 · Apr 6, 2023
Division 17119037 · Dec 11, 2020
Continuation 17024299 · Sep 17, 2020
Continuation 16835878 · Mar 31, 2020
Division 16564340 · Sep 9, 2019
Division 16181815 · Nov 6, 2018
Continuation 15904926 · Feb 26, 2018
Continuation 14878133 · Oct 8, 2015
Provisional Application 62205120 · Aug 14, 2015
Provisional Application 62061385 · Oct 8, 2014
Cited By (3)
US 12,371,367 US 12,391,604 US 12,692,188