IP Library Granted Patent US 12,436,495
Granted Patent B2
US 12,436,495 · App. 18/741,255 · Granted Oct 7, 2025

Nip separator for separating rollers in an image forming device

Inventors: Richard Louis Goin (Lexington, KY); Bartley Charles Gould, II (Lexington, KY); Virgil Johnson, Jr. (Versailles, KY); Leah Kaitlin Pettit (Berea, KY)
Assignee: Lexmark International, Inc.
G03G21/1821G03G15/0121G03G15/0808G03G15/0813G03G15/0818G03G15/0896G03G15/757G03G21/1647G03G21/1676
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Quick Facts
Patent No.
US 12,436,495
App. No.
18/741,255
Granted
Oct 7, 2025
Kind
B2
Abstract

A nip separator for use in an image forming device includes a retainer configured to retain the nip separator on a first rotatable component with the nip separator being manually installable on the first rotatable component and rotatable about a rotational axis of the first rotatable component independent of the first rotatable component. An arm extends from the retainer to contact a second rotatable component to maintain separation between surfaces of the first and second rotatable components when the nip separator is in an engaged position. The nip separator is rotatable about the rotational axis from the engaged position to a disengaged position by contact between the arm and the second rotatable component upon rotation of the second rotatable component in an operative rotational direction thereof to permit continued operative contact between the surfaces of the first and second rotatable components when the nip separator is in the disengaged position.

Claims (29)

1. A nip separator for use in an image forming device, comprising:

a retainer configured to retain the nip separator on a first rotatable component of the image forming device during operation of the image forming device with the nip separator rotatable about a rotational axis of the first rotatable component independent of the first rotatable component, the nip separator is manually installable on the first rotatable component; and

an arm extending from the retainer to contact a second rotatable component of the image forming device to maintain separation between surfaces of the first rotatable component and the second rotatable component when the nip separator is in an engaged position, the nip separator is rotatable about the rotational axis of the first rotatable component from the engaged position to a disengaged position by contact between the arm and the second rotatable component upon rotation of the second rotatable component in an operative rotational direction of the second rotatable component to permit continued operative contact between the surfaces of the first rotatable component and the second rotatable component when the nip separator is in the disengaged position.

2. The nip separator of claim 1 , wherein the nip separator is manually installable on the first rotatable component by snap-fit engagement.

3. The nip separator of claim 1 , wherein the arm includes a first portion and a second portion extending from the first portion, the first portion of the arm for contacting the second rotatable component when the nip separator is in the engaged position, the second portion of the arm for contacting the second rotatable component when the nip separator rotates from the engaged position towards the disengaged position.

4. The nip separator of claim 3 , wherein the second portion of the arm is deflectable towards the rotational axis of the first rotatable component by contact between the second portion of the arm and the second rotatable component when the nip separator rotates from the engaged position towards the disengaged position.

5. The nip separator of claim 3 , wherein the second portion of the arm extends from the first portion of the arm in a cantilevered manner.

6. The nip separator of claim 1 , wherein the retainer is configured to retain the nip separator on a spacer ring positioned at an end portion of the first rotatable component during operation of the image forming device.

7. The nip separator of claim 1 , wherein the retainer includes a retaining ring having an arcuate profile.

8. A nip separator for use in an image forming device, comprising:

a retaining ring for retaining the nip separator on a first rotatable component of the image forming device during operation of the image forming device with the nip separator rotatable about a rotational axis of the first rotatable component independent of the first rotatable component;

an arm having a first portion extending radially relative to the rotational axis of the first rotatable component from the retaining ring, a deflectable second portion of the arm extends from a distal end of the first portion of the arm at an angle to the first portion of the arm; and

a contact surface formed by the first and second portions of the arm to contact a second rotatable component of the image forming device to maintain separation between an outer surface of the first rotatable component and an outer surface of the second rotatable component when the nip separator is in an engaged position, the nip separator is rotatable relative to the rotational axis of the first rotatable component from the engaged position to a disengaged position by contact between the contact surface of the arm and the outer surface of the second rotatable component upon rotation of the second rotatable component in an operative rotational direction of the second rotatable component to permit continued contact between the outer surface of the first rotatable component and the outer surface of the second rotatable component when the nip separator is in the disengaged position, deflection of the second portion of the arm toward the rotational axis of the first rotatable component permits a gap between the outer surface of the first rotatable component and the outer surface of the second rotatable component to decrease during rotation of the nip separator from the engaged position to the disengaged position.

9. The nip separator of claim 8 , wherein the retaining ring includes an arcuate profile having an open end such that the nip separator is manually installable on the first rotatable component by snap-fit engagement.

10. The nip separator of claim 8 , wherein the second portion of the arm extends from the distal end of the first portion of the arm in a cantilevered manner.

11. The nip separator of claim 8 , wherein the contact surface formed by the first portion of the arm includes a first segment and a second segment that is recessed relative to the first segment.

12. The nip separator of claim 11 , wherein the second portion of the arm extends from the second segment of the contact surface formed by the first portion of the arm.

13. The nip separator of claim 8 , wherein the retaining ring is configured to retain the nip separator on a spacer ring positioned at an end portion of the first rotatable component during operation of the image forming device.

14. An assembly for an image forming device, comprising:

a first rotatable component;

a second rotatable component; and

a first separator positioned at a first end portion of the first rotatable component and a second separator positioned at a second end portion of the first rotatable component, each of the first separator and the second separator being manually installable onto and detachable from the first rotatable component, each of the first separator and the second separator being movable relative to the first and second rotatable components between an engaged position and a disengaged position,

in the engaged position, the first and second separators separate surfaces of the first rotatable component and the second rotatable component,

the first and second separators are movable from the engaged position to the disengaged position upon rotation of the second rotatable component in an operative rotational direction of the second rotatable component by contact between the first and second separators and the second rotational component permitting continued operative contact between the surfaces of the first rotatable component and the second rotatable component when the nip separator is in the disengaged position.

15. The assembly of claim 14 , wherein the first and second separators are manually installable onto and detachable from the first rotatable component by snap-fit engagement and disengagement.

16. The assembly of claim 14 , wherein the first end portion of the first rotatable component includes a first spacer ring and the second end portion of the first rotatable component includes a second spacer ring, the first separator is positioned on the first spacer ring and the second separator is positioned on the second spacer ring.

17. The assembly of claim 16 , wherein the first and second separators are rotatable about the first and second spacer rings independent of the first and second spacer rings, respectively.

18. The assembly of claim 16 , wherein in the engaged position, the first and second separators separate surfaces of the spacer ring and the second rotatable component.

19. The assembly of claim 14 , wherein the first rotatable component includes a developer roll and the second rotatable component includes a photoconductive drum.

Assignments (5)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2024
From: GOIN, RICHARD LOUIS; GOULD, BARTLEY CHARLES, II; JOHNSON, VIRGIL, JR.; PETTIT, LEAH KAITLIN
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 067707/0699 →
Continuity (2)
Provisional Application 63533748 · Aug 21, 2023
Related Publication 20250068095A1 · Feb 27, 2025
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