IP Library Granted Patent US 12,562,563
Granted Patent B2
US 12,562,563 · App. 18/753,456 · Granted Feb 24, 2026

Ground fault circuit interrupter with integrated controller

Inventors: John E. Brower (Fairfield, CT); James Casey Musson (Derby, CT); William Vernon Miller, III (Aldie, VA); Joseph Michael Meady (Stratford, CT); Joseph Edgar Dupuis (Griswold, CT); Brian S. Chia (Cheshire, CT)
Assignee: Hubbell Incorporated
H02H3/16H02H1/0007
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Quick Facts
Patent No.
US 12,562,563
App. No.
18/753,456
Granted
Feb 24, 2026
Kind
B2
Abstract

A circuit interrupting device including a phase conductor, a neutral conductor, an interrupter configured to disconnect the phase conductor and the neutral conductor from a load, and a sensor configured to generate a signal indicative of current flowing through the phase conductor and the neutral conductor. The circuit interrupting device further includes a microcontroller that includes an electronic processor and is electrically connected to the first sensor and the interrupter. The microcontroller is configured to generate a reference signal, receive a first signal from the sensor, determine whether a difference between a voltage of the first signal and a voltage of the reference signal exceeds a threshold, determine whether the microcontroller has performed a ground fault self-test, and activate the interrupter when the difference exceeds the threshold and the microcontroller has not performed the ground fault self-test.

Claims (43)

1 . A circuit interrupting device comprising:

a phase conductor;

a neutral conductor;

an interrupter configured to disconnect the phase conductor and the neutral conductor from a load;

a sensor configured to generate a first signal indicative of current flowing through at least one selected from a group consisting of the phase conductor and the neutral conductor; and

a microcontroller electrically connected to the sensor and the interrupter, the microcontroller including an electronic processor configured to:

receive the first signal from the sensor,

compensate the first signal with respect to a temperature of the microcontroller,

determine whether a difference between the first signal and a reference signal exceeds a threshold, and

activate the interrupter when the difference exceeds the threshold.

2 . The circuit interrupting device of claim 1 , wherein the sensor is a transformer that includes an aperture through which the phase conductor and the neutral conductor pass through; and

wherein the first signal is generated in a first conductor that is wound around the transformer and electrically connected to the microcontroller.

3 . The circuit interrupting device of claim 2 , wherein the circuit interrupting device further includes a second transformer that includes a second aperture through which the phase conductor and the neutral conductor pass through; and wherein a second conductor is wound around the second transformer and electrically connected to the microcontroller.

4 . The circuit interrupting device of claim 3 , wherein the microcontroller is further configured to:

apply a test signal to the second conductor;

receive a second signal indicative of a current flowing through the phase conductor and the neutral conductor from the sensor;

determine whether a difference between the second signal and the reference signal exceeds the threshold after applying the test signal to the second conductor; and

activate the interrupter when the difference between the second signal and the reference signal exceeds the threshold.

5 . The circuit interrupting device of claim 4 , wherein the microcontroller is further configured to apply the test signal to the second conductor based on one selected from a group consisting of a phase of a power signal applied to the phase and neutral conductors, a quadrant of the power signal applied to the phase and neutral conductors, a wave shape of the power signal applied to the phase and neutral conductors, a temperature, and a power factor.

6 . The circuit interrupting device of claim 4 , further comprising a wireless communication circuit electrically connected to the microcontroller; and

wherein the microcontroller is further configured to transmit, by the wireless communication circuit, a signal indicative of an occurrence of a grounded neutral condition to an external device when the difference between the second signal and the reference signal exceeds the threshold.

7 . The circuit interrupting device of claim 1 , wherein the microcontroller is further configured to determine a frequency of a voltage applied to the phase conductor and neutral conductor based on a zero-cross detection signal; and

wherein the microcontroller is further configured to perform a ground fault self-test after the frequency is determined.

8 . The circuit interrupting device of claim 1 , further comprising a wireless communication circuit electrically connected to the microcontroller; and

wherein the microcontroller is further configured to transmit, by the wireless communication circuit, a signal indicative of an occurrence of a ground fault to an external device when the difference exceeds the threshold and the microcontroller has not performed a ground fault self-test.

9 . The circuit interrupting device of claim 1 , further comprising a printed circuit board (PCB);

wherein the microcontroller is electrically connected to the PCB; and

wherein the microcontroller, the phase conductor, the neutral conductor, the sensor, and the interrupter are physically supported by the PCB.

10 . A method of operating a circuit interrupting device that includes a phase conductor, a neutral conductor, an interrupter configured to disconnect the phase conductor and the neutral conductor from a load, a sensor configured to generate a signal indicative of current flowing through the phase conductor and the neutral conductor, and a microcontroller electrically connected to the sensor and the interrupter, the microcontroller including an electronic processor, the method comprising:

receiving, by the microcontroller, a first signal indicative of the current flowing through at least one selected from a group consisting of the phase conductor and the neutral conductor from the sensor;

sensing, by a temperature sensor included in the circuit interrupting device, a temperature of the microcontroller;

compensating, by the microcontroller, the signal with respect to the temperature of the microcontroller;

determining, by the microcontroller, whether a difference between the first signal and a reference signal exceeds a threshold; and

activating, by the microcontroller, the interrupter when the difference exceeds the threshold.

11 . The method of claim 10 , wherein the sensor is a transformer that includes an aperture through which the phase conductor and the neutral conductor pass through; and

wherein the signal is induced on a first conductor that is wound around the transformer and electrically connected to the microcontroller.

12 . The method of claim 11 , wherein the circuit interrupting device further includes a second transformer that includes a second aperture through which the phase conductor and the neutral conductor pass through; and

wherein a second conductor is wound around the second transformer and electrically connected to the microcontroller.

13 . The method of claim 12 , further comprising:

applying, by the microcontroller, a test signal to the second conductor;

receiving, by the microcontroller, a second signal indicative of current flowing through the phase conductor and the neutral conductor from the sensor;

determining, by the microcontroller, whether a difference between the second signal and the reference signal exceeds the threshold after applying the test signal to the second conductor; and

activating, by the microcontroller, the interrupter when the difference between the second signal and the reference signal exceeds the threshold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2024
From: BROWER, JOHN E.; MUSSON, JAMES CASEY; MILLER, WILLIAM VERNON, III; MEADY, JOSEPH MICHAEL; DUPUIS, JOSEPH EDGAR; CHIA, BRIAN S.
To: HUBBELL INCORPORATED
Reel/Frame 068696/0178 →
Continuity (3)
Continuation 17723973 · Apr 19, 2022
Provisional Application 63177151 · Apr 20, 2021
Related Publication 20240421586A1 · Dec 19, 2024
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