IP Library Granted Patent US 12,395,117
Granted Patent B2
US 12,395,117 · App. 18/773,352 · Granted Aug 19, 2025

Photovoltaic module mount

Inventors: Nathan Schuknecht (Golden, CO); Benjamin C. de Fresart (Chandler, AZ)
Assignee: ARRAY TECH, INC.
H02S20/32B23P13/02
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Quick Facts
Patent No.
US 12,395,117
App. No.
18/773,352
Granted
Aug 19, 2025
Kind
B2
Abstract

A photovoltaic module mounting system may include a module clamp that includes a central section that includes two first walls connected at the top of each first wall by a first connecting surface. The central section may have a first cross-sectional height corresponding to a height of each of the first walls and a first width corresponding to a distance between the two first walls. The module clamp may have ends that include two second walls connected at the top of each second wall by a second connecting surface in which each of the ends has a second cross-sectional height that is shorter than the first cross-sectional height and a second width that is wider than the first width. The central section may be connected to each of the ends such that the first connecting surface and the second connecting surface are bridged and form a bowtie shape.

Claims (52)

1. A module clamp for use in a photovoltaic module mounting system, the module clamp comprising:

a first side wall having a top edge and a bottom edge;

a second side wall having a top edge and a bottom edge;

a bottom surface that couples at least portions of the bottom edges of the first and second side walls to form an elongated body;

a first mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the first side wall, wherein the first mounting surface includes end sections and a central section that is positioned between the end sections; and

a second mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the second side wall, wherein the second mounting surface includes end sections and a central section that is positioned between the end sections;

wherein:

the bottom edges of the first and second side walls and a portion of the bottom surface define an enclosed opening that is configured to surround at least a portion of a torque tube, and

a distance between the outer edges of the first and second mounting surfaces at their central sections is less than a distance between the outer edges of the first and second mounting surfaces at their end sections.

2. The module clamp of claim 1 , wherein:

the first side wall includes end sections and a central section that is positioned between the end sections,

the second side wall includes end sections and a central section that is positioned between the end sections, and

heights of the first and second side walls at their central sections are larger than heights of the first and second side walls at their end sections.

3. The module clamp of claim 1 , wherein the ends of the first and second mounting surfaces includes one or more holes that are configured to be aligned with one or more holes in a photovoltaic module.

4. The module clamp of claim 1 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made of galvanized steel.

5. The module clamp of claim 1 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made from a single unitary piece of material.

6. The module clamp of claim 1 , wherein the bottom edges of the first and second side walls at the central section define portions of at least 2 sides of a polygonal shape.

7. The module clamp of claim 1 , wherein the first and second side walls and the bottom surface define a channel.

8. A module clamp for use in a photovoltaic module mounting system, the module clamp comprising:

a first side wall having a top edge and a bottom edge;

a second side wall having a top edge and a bottom edge;

a bottom surface that couples at least portions of the bottom edges of the first and second side walls to form an elongated body;

a first mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the first side wall, wherein the first mounting surface includes end sections and a central section that is positioned between the end sections; and

a second mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the second side wall, wherein the second mounting surface includes end sections and a central section that is positioned between the end sections;

wherein:

the bottom edges of the first and second side walls at the central section define portions of at least 2 sides of a polygonal shape, and

a distance between the outer edges of the first and second mounting surfaces at their central sections is less than a distance between the outer edges of the first and second mounting surfaces at their end sections.

9. The module clamp of claim 8 , wherein:

the first side wall includes end sections and a central section that is positioned between the end sections,

the second side wall includes end sections and a central section that is positioned between the end sections, and

heights of the first and second side walls at their central sections are larger than heights of the first and second side walls at their end sections.

10. The module clamp of claim 8 , wherein the ends of the first and second mounting surfaces includes one or more holes that are configured to be aligned with one or more holes in a photovoltaic module.

11. The module clamp of claim 8 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made of galvanized steel.

12. The module clamp of claim 8 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made from a single unitary piece of material.

13. The module clamp of claim 8 , wherein the first and second side walls and the bottom surface define a channel.

14. A module clamp for use in a photovoltaic module mounting system, the module clamp comprising:

a first side wall having a top edge and a bottom edge;

a second side wall having a top edge and a bottom edge;

a bottom surface that couples at least portions of the bottom edges of the first and second side walls to form an elongated body;

a first mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the first side wall, wherein the first mounting surface includes end sections and a central section that is positioned between the end sections; and

a second mounting surface having an inner edge and an outer edge, the inner edge being coupled to at least a portion of the top edge of the second side wall, wherein the second mounting surface includes end sections and a central section that is positioned between the end sections;

wherein:

the first side wall includes end sections and a central section that is positioned between the end sections,

the second side wall includes end sections and a central section that is positioned between the end sections,

heights of the first and second side walls at their central sections are larger than heights of the first and second side walls at their end sections, and

a distance between the outer edges of the first and second mounting surfaces at their central sections is less than a distance between the outer edges of the first and second mounting surfaces at their end sections.

15. The module clamp of claim 14 , wherein the ends of the first and second mounting surfaces includes one or more holes that are configured to be aligned with one or more holes in a photovoltaic module.

16. The module clamp of claim 14 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made of galvanized steel.

17. The module clamp of claim 14 , wherein the first and second side walls, the first and second mounting surfaces, and the bottom surface are made from a single unitary piece of material.

18. The module clamp of claim 14 , wherein the bottom edges of the first and second side walls at the central section define portions of at least 2 sides of a polygonal shape.

19. The module clamp of claim 14 , wherein the bottom edges of the first and second side walls and a portion of the bottom surface define an enclosed opening that is configured to surround at least a portion of a torque tube.

20. The module clamp of claim 14 , wherein the first and second side walls and the bottom surface define a channel.

Assignments (3)
SUPPLEMENT NO. 1 TO PATENT SECURITY AGREEMENT Recorded May 1, 2025
From: ARRAY TECH, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 071149/0854 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2024
From: SCHUKNECHT, NATHAN; DE FRESART, BENJAMIN C.
To: ARRAY TECHNONLOGIES, INC.
Reel/Frame 068000/0238 →
CHANGE OF NAME Recorded Jul 16, 2024
From: ARRAY TECHNOLOGIES, INC.
To: ARRAY TECH, INC.
Reel/Frame 068394/0353 →
Continuity (2)
Continuation 17816692 · Aug 1, 2022
Related Publication 20240372507A1 · Nov 7, 2024
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