METHOD OF FABRICATING SUPER-JUNCTION BASED VERTICAL GALLIUM NITRIDE JFET AND MOSFET POWER DEVICES
A vertical MOSFET includes a substrate and a first III-nitride layer of a first conductivity type and having a first dopant concentration coupled to the substrate. First trenches are within the first III-nitride layer. A second III-nitride structure of a second dopant concentration and a second conductivity type opposite to the first conductivity type are within the first trenches. A third III-nitride layer of the second conductivity type is coupled to the first III-nitride layer and the second III-nitride structure. A fourth III-nitride layer of the first conductivity type coupled to the third III-nitride layer. Second trenches are within the third and fourth III-nitride layers. A gate dielectric and a gate conductor are within the second trenches. A source conductor is coupled to an upper portion of the fourth III-nitride layer. The first III-nitride layer and the second III-nitride structure provide a charge balance structure.
1 . A vertical metal oxide semiconductor field effect transistor (MOSFET) device comprising:
a substrate characterized by a first conductivity type;
a first III-nitride layer coupled to the substrate, wherein the first III-nitride layer is characterized by a first dopant concentration and the first conductivity type;
first trenches within the first III-nitride layer;
a second III-nitride structure formed within the first trenches, wherein the second III-nitride structure is characterized by a second dopant concentration and a second conductivity type opposite to the first conductivity type;
a third III-nitride layer coupled to the first III-nitride layer and the second III-nitride structure, wherein the third III-nitride layer is characterized by the second conductivity type;
a fourth III-nitride layer coupled to the third III-nitride layer, wherein the fourth III-nitride layer is characterized by the first conductivity type;
second trenches within the third III-nitride layer and the fourth III-nitride layer, wherein the second trenches expose a first portion of the first III-nitride layer;
a gate dielectric within the second trenches, wherein the gate dielectric is coupled to the fourth III-nitride layer, the third III-nitride layer, and the first portion of the first III-nitride layer;
a gate conductor within the second trenches, wherein the gate conductor is adjacent to the gate dielectric; and
a source conductor coupled to an upper portion of the fourth III-nitride layer.
2 . The vertical MOSFET device of claim 1 , wherein:
the second dopant concentration is substantially equal to the first dopant concentration.
3 . The vertical MOSFET device of claim 1 , wherein:
the substrate comprises a III-nitride substrate;
the first III-nitride layer comprises n-type doped GaN;
the second III-nitride structure comprises p-type doped GaN;
the first dopant concentration is in a range from about 1×10 16 atoms/cm 3 to about 1×10 17 atoms/cm 3 ; and
the second dopant concentration is in range from about 1×10 16 atoms/cm 3 to about 1×10 17 atoms/cm 3 .
4 . The vertical MOSFET of claim 3 , wherein:
the fourth III-nitride layer comprises n-type doped GaN with a dopant concentration in the range from about 1×10 17 atoms/cm 3 to about 1×10 18 atoms/cm 3 .
5 . The vertical MOSFET of claim 1 , wherein:
the first III-nitride layer comprises a thickness in a range from about 5 μm to about 20 μm.
6 . The vertical MOSFET device of claim 1 , wherein:
the gate dielectric is conformal to a sidewall and bottom wall of each of the second trenches.
7 . The vertical MOSFET device of claim 1 , wherein:
the gate dielectric comprises multiple layers of individual dielectrics.
8 . The vertical MOSFET device of claim 7 , wherein:
each layer of the multiple layers of individual dielectrics comprises a unique dielectric.
9 . The vertical MOSFET device of claim 7 , wherein:
a first dielectric of the individual dielectrics comprises silicon nitride; and
a second dielectric of the individual dielectrics comprises silicon oxide.
10 . The vertical MOSFET of claim 1 , wherein:
the gate dielectric comprises aluminum oxide.
11 . The vertical MOSFET device of claim 1 , wherein:
the gate conductor comprises a refractory metal.
12 . A vertical metal oxide semiconductor field effect transistor (MOSFET) device comprising:
a substrate characterized by a first conductivity type;
a first III-nitride layer coupled to the substrate, wherein the first III-nitride layer is characterized by a first dopant concentration and the first conductivity type;
first trenches within the first III-nitride layer;
a second III-nitride structure formed within the first trenches, wherein the second III-nitride structure is characterized by a second dopant concentration and a second conductivity type opposite to the first conductivity type;
a third III-nitride layer coupled to the first III-nitride layer and the second III-nitride structure, wherein the third III-nitride layer is characterized by the second conductivity type;
a fourth III-nitride layer coupled to the third III-nitride layer, wherein the fourth III-nitride layer is characterized by the first conductivity type;
second trenches within the third III-nitride layer and the fourth III-nitride layer, wherein the second trenches expose a first portion of the first III-nitride layer;
a gate dielectric within the second trenches, wherein the gate dielectric is coupled to the fourth III-nitride layer, the third III-nitride layer, and the first portion of the first III-nitride layer;
a gate conductor within the second trenches, wherein the gate conductor is adjacent to the gate dielectric; and
a source conductor coupled to an upper portion of the fourth III-nitride layer,
wherein:
the second dopant concentration is substantially equal to the first dopant concentration to provide a charge balance structure.
13 . The vertical MOSFET device of claim 12 , wherein:
the gate dielectric is conformal to a sidewall and bottom wall of each of the second trenches.
14 . The vertical MOSFET device of claim 12 , wherein:
the gate dielectric comprises multiple layers of individual dielectrics.
15 . The vertical MOSFET device of claim 14 , wherein:
one of the multiple layers of individual dielectrics comprises silicon nitride or silicon oxide.
16 . A method for fabricating a vertical metal oxide semiconductor field effect transistor (MOSFET) device comprising:
providing a substrate characterized by a first conductivity type;
providing a first III-nitride layer coupled to the substrate, wherein the first III-nitride layer is characterized by a first dopant concentration and the first conductivity type;
providing first trenches within the first III-nitride layer;
providing a second III-nitride structure formed within the first trenches, wherein the second III-nitride structure is characterized by a second dopant concentration and a second conductivity type opposite to the first conductivity type, wherein the second dopant concentration is substantially equal to the first dopant concentration;
providing a third III-nitride layer coupled to the first III-nitride layer and the second III-nitride structure, wherein the third III-nitride layer is characterized by the second conductivity type;
providing a fourth III-nitride layer coupled to the third III-nitride layer, wherein the fourth III-nitride layer is characterized by the first conductivity type;
providing second trenches within the third III-nitride layer and the fourth III-nitride layer, wherein the second trenches expose a first portion of the first III-nitride layer;
providing a gate dielectric within the second trenches, wherein the gate dielectric is coupled to the fourth III-nitride layer, the third III-nitride layer, and the first portion of the first III-nitride layer;
providing a gate conductor within the second trenches, wherein the gate conductor is adjacent to the gate dielectric; and
providing a source conductor coupled to an upper portion of the fourth III-nitride layer.
17 . The method of claim 16 , wherein:
providing the substrate comprises providing a III-nitride substrate.
18 . The method of claim 16 , wherein:
providing the gate dielectric comprises depositing a silicon nitride gate dielectric using a PECVD process at a temperature of about 300° C.
19 . The method of claim 16 , wherein:
providing the gate dielectric comprises depositing a aluminum oxide gate dielectric using an ALD process.
20 . The method of claim 16 , wherein:
providing the first III-nitride layer comprises providing an n-type doped GaN layer;
providing the second III-nitride structure comprises p-type doped GaN structure using an MOCVD process; and
the first dopant concentration and the second dopant concentration are in a range from about 1×10 16 atoms/cm 3 to about 1×10 17 atoms/cm 3 .