IP Library Granted Patent US 12,461,442
Granted Patent B2
US 12,461,442 · App. 18/787,865 · Granted Nov 4, 2025

Diffractive optical element

Inventors: Nitesh Gulati (Rosebery, AU); Vincent Choo (Rosebery, AU); Yiwei Xu (Rosebery, AU); Glenn Wayne Baxter (Hornsby Heights, AU); Steven James Frisken (Vaucluse, AU)
Assignee: II-VI DELAWARE, INC.
G03F7/0005F21K9/232F21K9/238F21V5/04G02B3/0012G02B3/0018G02B5/1814G02B5/1857F21Y2115/10
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Quick Facts
Patent No.
US 12,461,442
App. No.
18/787,865
Granted
Nov 4, 2025
Kind
B2
Abstract

Described herein are embodiments of a diffractive optical element ( 23 ) such as a grism. In one embodiment, the diffractive optical element ( 23 ) includes an input surface ( 31 ) configured to receive an input optical signal ( 29 ), a diffractive surface ( 33 ) adapted to spatially disperse the input optical beam ( 29 ) into a dispersed signal and an output surface ( 35 ) configured to output the dispersed signal from the diffractive optical element. The input surface ( 31 ) and the diffractive surface ( 33 ) are non-parallel and the diffractive surface ( 33 ) is formed in situ by a photolithographic technique.

Claims (79)

1 . A diffractive optical element including:

a prism;

an input surface of the prism configured to receive an input optical beam;

a diffractive surface of the prism adapted to spatially disperse the input optical beam into a dispersed signal;

an output surface of the prism configured to output the dispersed signal;

wherein the output surface and the diffractive surface are non-parallel; and

wherein the diffractive surface is formed on a surface of the prism.

2 . The diffractive optical element according to claim 1 wherein the diffractive surface and input surface are non-parallel.

3 . The diffractive optical element according to claim 1 wherein the input surface is the output surface.

4 . The diffractive optical element according to claim 1 wherein the optical element is a triangular prism.

5 . The diffractive optical element according to claim 1 wherein the optical element is a trapezoid.

6 . The diffractive optical element according to claim 1 wherein the diffractive surface is formed by:

depositing a pattern material layer of pattern material on the diffractive surface;

applying a photoresist layer to the pattern material layer;

creating a diffractive pattern in the photoresist layer using a light source; and transferring the diffractive pattern in the photoresist layer to the pattern material.

7 . The diffractive optical element according to claim 1 wherein the diffractive surface is formed by:

depositing a photoresist layer on the diffractive surface; and

creating a diffractive pattern in the photoresist layer using a light source.

8 . The diffractive optical element according to claim 6 wherein the pattern material is selected from one or more of Si3N4, TiO2, HfO2, amorphous silicon, high refractive index polymer, reflective metal and Ta2O5.

9 . The diffractive optical element according to claim 8 wherein the high refractive index polymer is spin-on-glass or photoresist.

10 . The diffractive optical element according to claim 8 wherein the reflective metal is selected from chromium, gold, silver, aluminum or nickel.

11 . The diffractive optical element according to claim 6 wherein the diffractive pattern in the photoresist layer is created by illuminating the photoresist layer through a photo mask while moving the photoresist layer substantially perpendicular relative to the mask.

12 . The diffractive optical element according to claim 11 wherein the photoresist layer includes an anti-reflective coating and primer.

13 . The diffractive optical element according to claim 6 wherein the diffractive pattern in the photoresist layer is created by illuminating the photoresist layer through a photomask.

14 . The diffractive optical element according to claim 11 wherein the movement is substantially continuous.

15 . The diffractive optical element according to claim 11 wherein the photoresist layer is moved a distance of

Z

T

=

2

p

2

λ

where p is the spatial period of the mask and λ is the wavelength of the light source.

16 . The diffractive optical element according to claim 14 wherein the photoresist layer is moved a distance of

Z

T

=

2

p

2

λ

where p is the spatial period of the mask and λ is the wavelength of the light source.

17 . The diffractive optical element according to claim 1 configured to operate in a wavelength selective switch.

18 . The diffractive optical element according to claim 17 wherein the input optical signal includes a plurality of optical wavelength channels.

19 . The diffractive optical element according to claim 1 wherein the element includes a lens.

20 . The diffractive optical element according to claim 1 wherein the input surface is the diffractive surface.

21 . The diffractive optical element according to claim 1 ,

wherein

the input surface and the diffractive surface are separated by a distance of greater than 5 mm.

22 . The diffractive optical element according to claim 21 wherein the element is anon-wafer structure.

23 . The diffractive optical element of claim 1 , wherein the diffractive surface is formed in a same prism material as the input surface and the output surface.

24 . A method of forming diffractive optical element including:

depositing a pattern material layer of pattern material directly onto a first surface a monolithic prism, the monolithic prism having;

an input surface configured to receive an input optical signal and

an output surface configured to output a dispersed signal,

wherein the input surface and the first surface are non-parallel;

applying a photoresist layer to the pattern material layer;

creating a diffractive pattern in the photoresist layer by illuminating the photoresist layer through a photo mask;

transferring the diffractive pattern in the photoresist layer to the pattern material layer to define a diffractive surface on the first surface, and

wherein the diffractive surface is formed in situ on the first a surface of the monolithic prism.

25 . The method of claim 24 , wherein the diffractive surface is formed in situ in the same monolithic prism as the input surface and the output surface.

26 . The method of claim 24 , wherein the diffractive optical element is a triangular prism, a trapezoid, or a non-wafer structure.

27 . The method of claim 24 , wherein the pattern material is selected from one or more of Si 3 N 4 , TiO 2 , HfO 2 , amorphous silicon, high refractive index polymer, spin-on-glass, photoresist, reflective metal, chromium, gold, silver, aluminum, nickel, and Ta 2 O 5 .

28 . The method of claim 24 , wherein the photoresist layer includes an anti-reflective coating and primer.

29 . The method of claim 24 , further comprising moving the diffractive pattern relative to a light source during the illumination.

30 . The method of claim 24 , further comprising adding the diffractive optical element to a wavelength selective switch.

31 . The method of claim 30 , wherein the movement is a distance of

z

T

=

2

p

2

λ

where p is a spatial period of the photo mask and λ is a wavelength of the illumination.

Assignments (3)
SECURITY INTEREST Recorded Oct 6, 2025
From: II-VI DELAWARE, INC.; COHERENT, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 072853/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2024
From: GULATI, NITESH; CHOO, VINCENT; XU, YIWEI; BAXTER, GLENN WAYNE; FRISKEN, STEVEN JAMES
To: II-VI INCORPORATED
Reel/Frame 068116/0107 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2024
From: II-VI INCORPORATED
To: II-VI DELAWARE, INC.
Reel/Frame 068116/0130 →
Continuity (4)
Continuation 17651699 · Feb 18, 2022
Division 16382137 · Apr 11, 2019
Provisional Application 62657739 · Apr 14, 2018
Related Publication 20240384841A1 · Nov 21, 2024
References Cited (3)
US 10802184B2 · Greiner · 2020 [cited by examiner]
US 20140347733A1 · Stewart et al. · 2014 [cited by applicant]
US 20150309220A1 · Greiner et al. · 2015 [cited by applicant]